ENGINES Diesel Full Line K-HEM line Liquid-Cooled Diesel Engines Air-Cooled Diesel Engines TABLE OF 10-11 K-HEM 2504 28-29 KDW 2204/T 44-45 KD 625-2 CONTENTS 12-13 K-HEM 1003 30-31 KDW 2204 46-47 KD 477-2 32-33 KDW 1603 48-49 KD 425-2 KOHLER® Diesel KDI 14-15 KDI 3404TCR > 56kW 34-35 KDW 1404 50-51 KD 330-2 16-17 KDI 3404TCR > 56kW 36-37 KDW 1003 52-53 3LD 510 18-19 KDI 3404TCR < 56kW 38-39 KDW 702 54-55 KD15 500 20-21 KDI 2504TCR 40-41 KDW 502 56-57 KD15 440 22-23 KDI 2504M 42-43 LDW 492 58-59 KD15 440S 24-25 KDI 1903TCR 60-61 KD 441 26-27 KDI 1903M 62-63 KD15 350 64-65 KD15 350S 66-67 KD15 225 68-69 KD15 225S POWER - VARIABLE SPEED RATINGS POWER (kW) ISO 3046 IFN AND ISO 14396 ENGINES RPM 2.5 3.3 4.6 5.1 6.8 7.0 7.3 7.4 8.2 8.5 11.2 11.7 13.0 15.7 18.8 24.5 26.0 27.6 31.0 34.5 36.4 42.0 44.3 55.4 75.0 90.0 100.0 105.0 KDI 3404TCR-SCR • 2500 KDI 3404TCR-SCR • • • • 2200 KDI 3404TCR • 2500 KDI 3404TCR • • 2200 ange KDI 2504TCR • 2600 KDI R KDI 2504M • 2600 KDI 1903TCR • 2600 KDI 1903M • 2600 KDW2204/T • 3000 KDW2204 • 3000 KDW1603 • 3000 KDW1404 • 3600 KDW1003 • 3600 KDW702 • 3600 Liquid-Cooled Range KDW502* • 3600 LDW 492* • 3600 POWER (kW) ISO 3046 IFN AND ISO 14396 ENGINES RPM 2.5 3.3 4.6 5.1 6.8 7.0 7.3 7.4 8.2 8.5 11.2 11.7 13.0 15.7 18.8 24.5 26.0 27.6 31.0 34.5 36.4 42.0 44.3 55.4 75.0 90.0 100.0 105.0 KD625-2 • 3000 KD477-2 • 3600 KD425-2 • 3600 KD330-2 • 3600 3 LD 510 • 3000 ange KD15-500 • 3600 R KD15-440 • 3600 KD15-440S • 3600 Air-Cooled KD-441 • 3600 KD15-350 • 3600 KD15-350S • 3600 KD15-225 • 3600 KD15-225S • 3000 * 80/1269/CEE - ISO 1585 EMISSIONS REGULATIONS The next Stage of EU emission standard comes into force in 2019 (< 56 kW and ≥ 130 kW) generator sets. Stage V introduces a limit on the number of particulates (PN), thus requiring and 2020 (56-130 kW) for non-road machinery equipped with diesel engines. the adoption of diesel particulate filter (DPF) for engines in this range and the development The standard continues the path towards reduction of NOx and particulate emissions, and of a regeneration strategy. affects machines for contruction, agricultural, materials handling, garden machinery and GLOBAL EMISSIONS REGULATIONS • EU countries enter the Stage V in 2019 (19 kW-56 kW) and in 2020 (>56 kW) with the aim of reducing particulate numbers and mass • The US is currently regulated by EPA Tier 4 Final • Countries such as Switzerland or Japan refer to specific norms that move to the same levels of specifications • Countries, such as Brazil, Russia and Chile, require less stringent levels • Other countries could be considered as non-regulated ones EU EMISSIONS US EMISSIONS INDIA EMISSIONS CHINA EMISSIONS LESS REGULATED COUNTRIES KOHLER Flex - Kohler’s integrated suite of engine systems KOHLER Flex is the range of solutions for emission control that Kohler has designed to KOHLER Flex solutions enable each configuration of the KDI platform to comply with all emissions standards and regulations, worldwide. At the heart of KOHLER Flex there is the clean combustion EA EB E4 E5 U3 U4 C3 C4 U4 NE of KDI engines that enables the adoption of a compact, state-of-the-art DPF to meet the Stage V emission standard. KOHLER Flex combines the clean in-cylinder NORTH AMERICA LESS EUROPE CHINA KOREA REGULATED combustion of KDI engines, made possible by state-of-the-art high-pressure common & CANADA COUNTRIES rail (2000 bar), 4 valves head, turbocharger and cooled-EGR, and the most compact aftertreatment devices (DOC, DPF and SCR) to comply with all emission requirements. EMISSION TIER 4 TIER 4 STAGE STAGE STAGE STAGE TIER FINAL/ CHINA CHINA FINAL/ Each combination of KOHLER Flex has been designed in line with the all-in-one STANDARD 3A 3B IV V* 3 CARB 3 4# CARB philosophy, with the objective of minimizing change for engine installation into existing MECHANICAL packages. These efficient and reliable systems can be deployed in many combinations INJECTION • • to achieve effective emissions solutions for the different markets. HIGH-PRESSURE COMMON RAIL • • • • • • • (•***) C-EGR • • (•***) • (•**) • • <56kW DOC • • • • • DPF • (•**) • (•**) HIGH-PRESSURE COMMON RAIL • • • • • • • (•***) C-EGR • • • • • DOC • • • • • >56kW DPF • (•**) • (•**) SCR • • • • • * Introduction date: January 2019 (19-56kW), January 2020 (56-130kW) ** on demand on selected model *** with limitation on max sulfur content in fuel # Indicative only. China 4 emissions limits under definition ENGINES COMPLIANCE NORTH AMERICA EUROPE & CANADA CHINA ENGINES LESS REGULATED COUNTRIES Final Tier 3 Tier Tier 4 China 3 China Stage V Stage IV China 4* China Stage III/A Stage III/B KD15-225S • KD15-225 • KD15-350S • KD15-350 • • • KD-441 • KD15-440S • KD15-440 • • • KD15-500 • Air-Cooled Range 3 LD 510 • KD330-2 • KD425-2 • KD477-2 • KD625-2 • KD626-3 • NORTH AMERICA EUROPE & CANADA CHINA LESS REGULATED ENGINES COUNTRIES Final Tier 3 Tier Tier 4 China 3 China Stage V Stage IV China 4* China Stage III/A Stage III/B KDW502 • KDW702 • • • • KDW1003 • • • • KDW1404 • • • • • KDW1603 • • • Liquid-Cooled Range KDW2204 • KDW2204/T • KDI 1903M • • KDI 1903TCR • • • • • • KDI 2504M • • KDI 2504TCR • • • • • • • KDI Range KDI 3404TCR • • • • • KDI 3404TCR-SCR • • • • • • K-HEM 2504 CUSTOMER BENEFITS Enhanced Performances High Fluid Efficiency Improved DPF Operation (higher machine availability) KEY FEATURES MAIN APPLICATIONS K-HEM units can operate as a generator Forklift and as an energy accumulation system Tractor with implements The built-in master control unit monitors and Mower manages working modes and transitions Aerial platform Combustion System Direct Injection Cooling System Liquid Intake System Turbocharged K-HEM 2504 Warranty 3 Years MODEL K-HEM 2504 MAX. POWER kW (hp) @ rpm 55.4 + 19.5 Peak Electric @ 2600 / (75 + 26 Peak Electric) @ 2600 MAXIMUM TORQUE Nm @ rpm 315 + 100 (Peak Electric) @ 1500 EMISSION COMPLIANCE EU Stage V / US Tier 4 Final KOHLER FLEX E5 (EGR+DOC+DPF) AFTERCOOLER • NUMBER OF CYLINDERS 4 + E-machine BORE AND STROKE mm 88 x 102 DISPLACEMENT cm³ 2482 OIL SUMP CAPACITY l 11.3 LENGHT mm 704.3 WIDTH mm 452.5 HEIGHT mm 667.5 DRY WEIGHT kg 317 11 K-HEM 1003 CUSTOMER BENEFITS Surplus energy storage Reduced emissions Reduction of engine complexity KEY FEATURES MAIN APPLICATIONS K-HEM units can operate as a generator Forklift and as an energy accumulation system Tractor with implements The built-in master control unit monitors and Mower manages working modes and transitions Aerial platform Combustion System Indirect injection Cooling System Liquid Intake System Naturally aspirated K-HEM 1003 Warranty 3 Years MODEL K-HEM 1003 MAX. POWER kW (hp) @ rpm 17.7 + 15.0 Peak Electric @ 3600 / (23.6 + 20.0 Peak Electric) @ 3600 MAXIMUM TORQUE Nm @ rpm 60 + 100 (Peak Electric) @ 2000 EMISSION COMPLIANCE EU Stage V / US Tier 4 Final KOHLER FLEX - AFTERCOOLER - NUMBER OF CYLINDERS 3 + E-machine BORE AND STROKE mm 88 x 102 DISPLACEMENT cm³ 1028 OIL SUMP CAPACITY l 2.4 LENGHT mm 516 WIDTH mm 412 HEIGHT mm 519 DRY WEIGHT kg 131 13 KDI 3404TCR P > 56kW CUSTOMER BENEFITS KDI-TCW 3404C3/22 Increase Machine Productivity Compactness KDI-TCV 3404U4/22 Application Flexibility Best Comfort KDI-TCP 3404E5/22 Long Service Intervals Fuel Saving Reliability and Safety Strong Performance STANDARD EQUIPMENT MAIN APPLICATIONS Intake manifold Fruityard/Vineyard Tractor Skid Steer Loader Exhaust manifold Fruit Picking/Harvesting Back Hoe Loader Horizontal exhaust flange 4WD Tractor Wheeled Loader Lateral oil fill provision Water Pump (Irrigation) Self-Priming Water Pump 3.2 kW electric starter Wood Chipper Air Compressor 90A alternator Concrete Mixer Generator Set SAE 3 (11” 1/2) Concrete Sprayer Welder Cabin heating provision Excavator Motor Sweeper Engine mounted oil filter Compaction Roller Aerial Platform Fuel filter with water sensor Line Striper Stringing Equipment Environmentally friendly oil filter Compact Shovel Loader High Pressure Washer Telescopic Handler Forklift Combustion System Direct Injection Cooling System Liquid KDI 3404TCR Intake System Turbocharged P > 56kW Warranty 3 Years MODEL KDI-TCW 3404C3/22 KDI-TCV 3404U4/22 KDI-TCP 3404E5/22 MAX. POWER kW (hp) @ rpm 100 (134) @ 2200 100 (134) @ 2200 105 (141) @ 2200 MAXIMUM TORQUE Nm @ rpm 500 @ 1400 500 @ 1400 650 @ 1400 EU Stage IV EU Stage V EMISSION COMPLIANCE China 3 US Tier 4 Final US Tier 4 Final KOHLER FLEX C3 (EGR) U4 (EGR+DOC+SCR) E5 (DOC+DPF+SCR) AFTERCOOLER • • • NUMBER OF CYLINDERS 4 BORE AND STROKE mm 96 x 116 DISPLACEMENT cm³ 3359 OIL SUMP CAPACITY l 15.6 LENGHT mm 718 WIDTH mm 580 HEIGHT mm 816 DRY WEIGHT kg 394 15 KDI 3404TCR P > 56kW CUSTOMER BENEFITS KDI-TCV 3404U4/22B Increase Machine Productivity Compactness KDI-TCP 3404E5/22C Application Flexibility Best Comfort KDI-TCV 3404U4/22C Long Service Intervals Fuel Saving KDI-TCP 3404E5/22E Reliability and Safety Strong Performance STANDARD EQUIPMENT MAIN APPLICATIONS Intake manifold Fruityard/Vineyard Tractor Skid Steer Loader Exhaust manifold Fruit Picking/Harvesting Back Hoe Loader Horizontal exhaust flange 4WD Tractor Wheeled Loader Lateral oil fill provision Water Pump (Irrigation) Self-Priming Water Pump 3.2 kW electric starter Wood Chipper Air Compressor 90A alternator Concrete Mixer Generator Set SAE 3 (11” 1/2) Concrete Sprayer Welder Cabin heating provision Excavator Motor Sweeper Engine mounted oil filter Compaction Roller Aerial Platform Fuel filter with water sensor Line Striper Stringing Equipment Environmentally friendly oil filter Compact Shovel Loader High Pressure Washer Telescopic Handler Forklift Combustion System Direct Injection Cooling System Liquid KDI 3404TCR Intake System Turbocharged P > 56kW Warranty 3 Years MODEL KDI-TCV 3404U4/22B KDI-TCP 3404E5/22C KDI-TCV 3404U4/22C KDI-TCP 3404E5/22E MAX.