L T P C QUALITY CONTROL AND RELIABILITY ENGINEERING 1152AU128 3 0 0 3 1. Preamble This course provides the essentiality of SQC, sampling and reliability engineering. Study on various types of control charts, six sigma and process capability to help the students understand various quality control techniques. Reliability engineering focuses on the dependability, failure mode analysis, reliability prediction and management of a system 2. Pre-requisite NIL 3. Course Outcomes Upon the successful completion of the course, learners will be able to Level of learning CO Course Outcomes domain (Based on Nos. C01 Explain the basic concepts in Statistical Process Control K2 Apply statistical sampling to determine whether to accept or C02 K2 reject a production lot Predict lifecycle management of a product by applying C03 K2 reliability engineering techniques. C04 Analyze data to determine the cause of a failure K2 Estimate the reliability of a component by applying RDB, C05 K2 FMEA and Fault tree analysis. 4. Correlation with Programme Outcomes Cos PO1 PO2 PO3 PO4 PO5 PO6 PO7 PO8 PO9 PO10 PO11 PO12 PSO1 PSO2 CO1 H H H M L H M L CO2 H H H M L H H M CO3 H H H M L H L H CO4 H H H M L H M M CO5 H H H M L H L H H- High; M-Medium; L-Low 5. Course content UNIT I STATISTICAL QUALITY CONTROL L-9 Methods and Philosophy of Statistical Process Control - Control Charts for Variables and Attributes Cumulative Sum and Exponentially Weighted Moving Average Control Charts - Other SPC Techniques Process - Capability Analysis - Six Sigma Concept. UNIT II ACCEPTANCE SAMPLING L-9 Acceptance Sampling Problem - Single Sampling Plans for Attributes Double Sampling - Multiple Sampling - Sequential Sampling - Military Standards The Dodge Roming Sampling Plans Random Sampling. UNIT III RELIABILITY ENGINEERING L-9 Definition of Reliability Performance and Reliability - Reliability Requirements System Life Cycle Mean Time Between Failures Mean Time To Failure Mortality Curve - Availability Maintainability. UNIT IV FAILURE DATA ANALYSIS L-9 Statistical Failures of Components Failure Distributions Bath Tub Curve Negative Exponential Distribution Normal Distribution - Log Normal Distribution Gamma Distribution - Weibull Distribution Life Distribution Measurements Accelerated Life Tests -Data Requirements for Reliability. UNIT V RELIABILITY PREDICTION AND MANAGEMENT L-9 Failure Rate Estimates - Effect of Environment and Stress - Series and Parallel Systems - RDB Analysis Standby Systems - Complex Systems Reliability Demonstration Testing- Reliability Growth Testing - Duane Curve - Risk Assessment FMEA and Fault Tree Analysis. 6. Text Books 7. References Limited 1991. Total Quality and -Hill Inc, 1995. nd Edition, John Wiley and Sons, 1991. .