MODEL G0610 DOVETAIL MACHINE OWNER'S MANUAL COPYRIGHT © NOVEMBER, 2006 BY GRIZZLY INDUSTRIAL, INC. REVISED MAY, 2017 (TR) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #TR8561 PRINTED IN TAIWAN This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death. The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre- hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment. The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse. Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement and other masonry products. • Arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip- ment, such as those dust masks that are specially designed to filter out microscopic particles. Table of Contents INTRODUCTION ............................................................................................................................... 2 Foreword .................................................................................................................................... 2 Contact Info ................................................................................................................................ 2 Machine Data Sheet ................................................................................................................... 3 Identification ............................................................................................................................... 4 SECTION 1: SAFETY ....................................................................................................................... 5 Safety Instructions for Machinery ............................................................................................... 5 Additional Safety for Dovetailers ................................................................................................ 7 SECTION 2: CIRCUIT REQUIREMENTS ........................................................................................ 8 110/220V Operation ................................................................................................................... 8 SECTION 3: SETUP ......................................................................................................................... 9 Unpacking .................................................................................................................................. 9 Items Needed for Setup ............................................................................................................. 9 Inventory ..................................................................................................................................... 9 Cleanup .................................................................................................................................... 10 Site Considerations .................................................................................................................. 10 Moving & Placing Base Unit ..................................................................................................... 11 Mounting to Shop Floor ............................................................................................................ 12 Assembly .................................................................................................................................. 13 Test Run ................................................................................................................................... 14 SECTION 4: OPERATIONS ........................................................................................................... 15 Dovetail Terminology................................................................................................................ 15 Stock Preparation ..................................................................................................................... 16 Dovetail Setup .......................................................................................................................... 17 SECTION 5: ACCESSORIES ......................................................................................................... 26 SECTION 6: MAINTENANCE......................................................................................................... 27 Schedule .................................................................................................................................. 27 Cleaning ................................................................................................................................... 27 Lubrication ................................................................................................................................ 27 SECTION 7: SERVICE ................................................................................................................... 28 Troubleshooting ........................................................................................................................ 28 Cutter Replacement ................................................................................................................. 30 Belt Tension ............................................................................................................................. 30 Belt Replacement ..................................................................................................................... 31 110V Wiring Diagram (Prewired) ............................................................................................. 32 220V Wiring Diagram ............................................................................................................... 33 Table Parts Breakdown ............................................................................................................ 34 Headstock Parts Breakdown .................................................................................................... 36 Stand Parts Breakdown ........................................................................................................... 38 Labels Parts Breakdown .......................................................................................................... 40 WARRANTY AND RETURNS ........................................................................................................ 41 INTRODUCTION Manual Accuracy Contact Info We are proud to provide a high-quality owner’s We stand behind our machines! If you have ques- manual with your new machine! tions or need help, contact us with the information below. Before contacting, make sure you get the We made every effort to be exact with the instruc- serial number and manufacture date from the tions, specifications, drawings, and photographs machine ID label. This will help us help you faster. in this manual. Sometimes we make mistakes, but our policy of continuous improvement also means Grizzly Technical Support that sometimes the machine you receive is 1815 W. Battlefield slightly different than shown in the manual. Springfield, MO 65807 Phone: (570) 546-9663 If you find this to be the case, and the difference Email: [email protected] between the manual and machine leaves you confused or unsure about something, check our We want your feedback on this manual. What did website for an updated version. We post current you like about it? Where could it be improved? manuals and manual updates for free on our web- Please take a few minutes to give us feedback. site at www.grizzly.com. Grizzly Documentation Manager Alternatively, you can call our Technical Support P.O. Box 2069 for help. Before calling, make sure you write down Bellingham, WA 98227-2069 the Manufacture Date and Serial Number from Email: [email protected] the machine ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documenta- tion is available for your machine. Manufacture Date Serial Number -2- G0610 Dovetail Machine Identification A C D P B P N M O L Q K E J I F G H A. Template Bar J. Vertical Table B. Tracer Pin Adjustment Thumbwheel K. Horizontal Fence C. Tracer Pin Lock L. Depth Stop Bolt D. Switch M. Cutter Height Lock E. Horizontal Bar Clamp N. Cutter Height Adjustment F. Vertical Bar Clamp O. Spindle Greasing Location G. Guard P. Eye bolt H. Vertical Support Bar & Lock Handle Q. Horizontal Table