Tube Service Tools Power Tools Sales & Service Centers AIRETOOL TUBE SERVICE TOOLS Please note that all locations may not service all products. Please contact the nearest Apex Tool Group Sales & Service Center for the appropriate facility to handle your service requirements. DETROIT, MICHIGAN YORK, PENNSylVANIA ENGLAND INDIA Apex Tool Group Apex Tool Group Apex Tool Group Apex Power Tools India Sales & Service Center Sales & Service Center GmbH & Co. OHG Private Limited 2630 Superior Court York Service Center C/O Spline Gauges Gala No. 1, Plot No. 5 Auburn Hills, MI 48326 3990 E. Market Street Piccadilly, Tamworth, S. No. 234, 235 & 245 Tel: (248) 393 5640 York, PA 17402 Staffordshire B78 2ER Indialand Global Fax: (248) 391 6295 Tel: (717) 755 2933 United Kingdom Industrial Park Fax: (717) 757 5063 Tel: +44 1827 8741 28 Taluka-Mulsi, Phase I HOUSTON, TEXAS Fax: +44 1827 8741 28 Hinjawadi, Pune 411057 Apex Tool Group BRAZIL Maharashtra, India Sales & Service Center Apex Tool Group FRANCE 6550 West Sam Houston Sales & Service Center Apex Tool Group SNC MEXICO Parkway North, Suite 200 Av. Liberdade, 4055 25 rue Maurice Chevalier Apex Tool Group México, Houston, TX 77041 Zona Industrial - Iporanga B. P. 28 S. de R.L. de C.V. Tel: (713) 849 2364 18087-170 Sorocaba 77831 Ozoir-la-Ferrière Cedex Vialidad El Pueblito #103 Fax: (713) 849 2047 SP Brazil France Parque Industrial Querétaro Tel: +55 15 2383929 Tel: +33 1 64 43 22 00 Querétaro, QRO 76220 LEXINGTON, SC Fax: +55 15 2383260 Fax: +33 1 64 43 17 17 Mexico Apex Tool Group Tel: +52 (442) 211 3800 670 Industrial Drive CANADA GERMANY Fax: +52 (442) 103 0443 Lexington, SC 29072 Apex Tool Group Apex Tool Group Tel: (800) 845 5629 Sales & Service Center GmbH & Co. OHG www.apextoolgroup.com Tel: (803) 951 7544 7631 Bath Road Industriestraße 1 Fax: (803) 358 7681 Mississauga, Ont. L4T 3T1 73463 Westhausen www.apextoolgroup.com Canada Germany SEATTLE, WASHINGTON Tel: (866) 691 6212 Tel: +49 (0) 73 63 81 0 www.apextoolgroup.eu Apex Tool Group Tel: (905) 673 4400 Fax: +49 (0) 73 63 81 222 Sales & Service Center 2865 152nd Ave N.E. CHINA HUNGARY Redmond, WA 98052 Cooper (China) Co., Ltd. Apex Tool Group Tel: (425) 497 0476 An Apex Tool Group, LLC company Hungaria Kft. Fax: (425) 497 0496 955 Sheng Li Road, Platànfa u. 2 Heqing Pudong, Shanghai 9027 Györ LOS ANGELES, CALIFORNIA China 201201 Hungary Apex Tool Group Tel: +86 21 28994176 Tel: +36 96 66 1383 Sales & Service Center Fax: +86 21 51118446 Fax: +36 96 66 1135 6881 Stanton Avenue, Unit B Buena Park, CA 90621 Tel: (714) 994-1491 Fax: (714) 994-9576 SP-1100-EN 0413 5M 0413 SP-1100-EN Apex Tool Group, LLC 14600 York Rd. Suite A Sparks, MD 21152 US Phone: 800-688-8949 US Fax: 800-234-0472 www.apextoolgroup.com TC-1100-EN 0413 5M SpecIFICATIOns SUBJecT TO CHANGE WITHOUT NOTIce. COPYRIGHT © 2013 APEX TOOL GROUP, LLC. PRINTED IN USA. Table of Contents Introduction Warranty, Lubrication Products ....................................... 2 Airetool Overview .................................................. 3 Rolling Controls 4-13 Introduction . 4 Torque Controlled Rolling Motors...................................... 5 Models 1752 & 1753 Right-Angle, 1850 Rolling Motors .................... 6 DAS-100-TRS Benchtop Tube Rolling System............................ 7 DAS II Dominator Tube Rolling System ................................. 8 DAS II Torque Controller Rolling Motors ................................ 9 Models 979C, 999C, & ATC-900 Electronic Controlle...................... 10 Model TEC-7000 & TEC-8000VS Electronic Controllers & Rolling Motors ..... 11 Multi-Spindle Tube Rolling Systems.................................... 12 P-15 Torque Analyzers & Adapters, Chucks ............................. 13 Condenser Tube Expander 14-43 Introduction . 14 Lube-A-Tube Tube Expander Lubricant ................................. 17 AN Series Tube Expanders........................................... 18 G-900 Series Tube Expanders ........................................ 19 G-1300 Series Tube Expanders ....................................... 20 G-800 Series 3-Roll Tube Expanders . 21 G-800 Series 5-Roll Tube Expanders .................................. 25 G-1200 Series 3-Roll Tube Expanders - Standard Reach................... 27 G-1200 Series 3-Roll Tube Expanders - A Reach ......................... 31 G-1200 Series 3-Roll Tube Expanders - C Reach ......................... 35 G-1200 Series 5-Roll Tube Expanders.................................. 39 G-8012 Series Tube Expanders . 41 Special Application Tube Expanders ................................... 43 Tube Installation Tools & Heat Exchanger Accessories 44-51 GT Series Serrating Tools ............................................ 44 Pistol Grip Drills & Tube End Facers.................................... 46 Flaring, Belling, & Beading Tools, Mandrel Extensions, Universal Joints....... 47 One & Two Piece Tube Plugs ......................................... 48 Tube Hole Gauges, Tube Sheet Hole Brushes, & Tube Guides .............. 49 ATT Tube Testing Tools.............................................. 50 AJT Joint Testing Tools .............................................. 51 Tube Removal Tools 53-67 Tube Wall Reducing Tools, D-600 Series Pneumatic Drills.................. 53 CF Series Cutter-feed Assist ......................................... 54 PIC internal Tube cutters............................................. 55 TIC and EIC Internal Tube Cutter Motors................................ 56 RCM One Revolution Tube Cutters .................................... 57 Cleco Impact Wrenches . 58 Tube Pulling Systems, ATP III & PATP III Pumps .......................... 59 ATP III Tube Pullers ................................................. 60 PATP III Tube Pullers ................................................ 61 ATP III Gripper Kit Components ....................................... 62 HDP III Tube Pullers & Accessories . 63 HDQ III Tube Pullers ................................................ 64 RAV III Tube Pullers & Accessories .................................... 66 JSP Manual Tube Pullers ............................................ 67 Table of Contents Boiler Expanders 68-83 Introduction ................................................... 68 B-1000 Series Tube Expanders .................................... 70 B-2000 Series Tube Expanders.................................... 71 B-3000 Series Expanders ........................................ 72 MS and MPS Short Series Mandrels ............................... 73 Boiler Expander and Mandrel Ordering Numbers ..................... 74 Boiler Expander Roll Set Ordering Numbers ......................... 76 FTE Series Tube Expanders ...................................... 78 FTF Series Tube Expanders ...................................... 79 FTC Series Firetube Cutters ...................................... 80 Boiler Tube Expander Accessories ................................. 81 Refinery Expanders ............................................. 83 Tube Cleaners 84 Introduction ................................................... 84 Condenser Tube Cleaners 85-90 CC Series Condenser Cleaner Systems ............................. 85 CC Series Condenser Cleaning Motors ............................. 86 CC Series Shaft Components ..................................... 87 CC Series Drill & Brush Selection Guide............................. 88 CC Series Drill & Brush Selection Guide, Large Diameter Twist Brushes ... 89 Brush-Master Tube Cleaners and Accessories ....................... 90 Boiler Tube Cleaners 92-117 Tube Cleaners for Straight Tubes .................................. 92 Tube Cleaners for Curved Tubes................................... 93 Midget Series Tube Cleaner Selection Guide ......................... 94 3000 & 4000 Series Tube Cleaner Selection Guide .................... 95 3000 Series Motors & Components ................................ 97 4000 Series Motors & Components ................................ 98 60 & 4000 Series Motors & Components ............................ 99 Midget Motors, Water Motors & Components ........................ 100 Gas Line Cleaners & Components ................................. 101 Type 1 Single Heads & Components................................ 102 Type 2 Single Heads & Components................................ 103 Type 3 Single Expansion "P" & "TC" Heads & Components ............. 104 Type 4 "Clip Type" Forward Swing Arm Heads & Components........... 105 Type 4 "Spring Retraction Type" Forward Swing Arm Heads & Components 106 Type 5 "Clip Type" Self-feeding Wing-Arm Heads & Components ........ 107 Drill Heads & Extensions ......................................... 109 Expanding Blade Type Heads & Components ........................ 110 U-Joints ...................................................... 111 Adapters ...................................................... 113 Flexible Connections ............................................ 114 Overhead Catalyst Cleaners ...................................... 115 Foot Valves, Inline Lubricators, & Hose Selection Guide ................ 116 Tool Balancers ................................................. 117 Technical Information .............................................. 118 -123 Recommended Cutting Speeds ................................... 118 Special Tables ................................................. 119 Catalog & Literature Ordering from ATG website ...................... 122 Sales & Service ................................................ 123 1 Airetool Products