UNION OF INDUSTRIES OF RAILWAY EQUIPMEN T 8 ISSN 1998931 September 2010 Special issue for InnoTrans 2010 N O N P R O F I T P A R T N E R S H I P U N I O N O F •U RUSSIAN RAILWAYS I R• EUROPEAN EBEARING CORPORATION MANAGEMENT COMPANY • TRANSMASHHOLDING • TRANSPNEVMATIKA • RUSSIAN CORPORATION OF RAILWAY ENGINEERING • ELECTROVIPRYAMITEL • “CONCERN ‘TRACTOR PLANTS’” CORPORATE • TRANSENERGO GOVERNANCE COMPANY • DZERZHINSKY “URALVAGONZAVOD” • POWER MACHINES — “REOSTAT” PLANT RESEARCH AND MANUFACTURING CORPORATION • “TRANSPORT EQUIPMENT PLANT” PRODUCTION COMPANY • МТZ TRANSMASH • ELECTROSI • PRIVODKOMPLEKTATSIYA • “TITRANEXPRESS” TIKHVIN ASSEMBLY PLANT • “MILOREM” MICHURIN LOCOMOTIVE REPAIR PLANT • SARANSK CARREPAIR PLANT • TVER CARBUILDING PLANT • “EXPRESS” MANUFACTURING AND RESEARCH ENTERPRISE • NEZTOR • “SAUT” RESEARCH AND MANUFACTURING • “OCTYABR” PRODUCTION ASSOCIATION ASSOCIATION • VOLGODIZELAPPARAT • VAGONMASH • INSTITUTE FOR NATURAL MONOPOLIES • UNITED METALLURGICAL COMPANY RESEARCH • “ELECTROMASHINA” RESEARCH AND • “TRANSMASH” GROUP OF COMPANIES MANUFACTURING ASSOCIATION • VYKSA STEEL WORKS • NIIEFAENERGO • RADIOAVIONIKA • TRADE HOUSE OF RUSSIAN RAILWAYS • “ASI” ENGINEERING CENTRE • ZVEZDA • NIZHNY TAGIL BOILER AND RADIATOR PLANT • SINARA – TRANSPORT MACHINES • IZHEVSKIY RADIOZAVOD • PLANT OF PRECISION CASTING • VOROVSKY TIKHORETSK MACHINEBUILDING • “PRIVOD” LYSVA PLANT OF HEAVY PLANT ELECTRIC ENGINEERING • “ELECTROTYAZHMASH” PLANT • SPECIAL DESIGN BUREAU OF TURBO SUPERCHARGERS • ASTO (ASSOCIATION OF MANUFACTURERS AND CONSUMERS OF BRAKE EQUIPMENT FOR • ELECTROMECHANICS RAILWAY ROLLING STOCK) • CHIRCHIK TRANSFORMER PLANT • TRANZAS EXPRESS • PLASTIC I N D U S T R I E S O F R A I L W A Y E Q U I P M E N T M E M B E R S H I P • “RIF” RESEARCH AND MANUFACTURING • “REMPUTMASH” KALUGA PLANT CORPORATION • FREIGHT ONE • ELARA • COMMONWEALTH OF OPERATORS OF • 1ST OF MAY KIROV MACHINE-BUILDING PLANT OUTSOURCING • KALUGAPUTMASH • “RUSSIAN SYSTEMS OF AUTOMATICS AND TELEMECHANICS” RESEARCH AND • MUROM RAILWAY SWITCH WORKS MANUFACTURING ASSOCIATION • NALCHIK PLANT OF HIGH-VOLTAGE • ACADEMICIAN SEMIKHATOV RESEARCH EQUIPMENT AND MANUFACTURING ASSOCIATION OF AUTOMATICS • BALTIC CONDITIONERS • “PRIOPITET” CENTRE • KRYUKOVSKY CAR-BUILDING PLANT • LENSTROYKOM-SERVIS • ORELKOMPRESSORMASH • TIKHVIN CAR-BUILDING PLANT • ROSLAVL CAR-REPAIR PLANT • RESEARCH INSTITUTE OF CAR BUILDING • DNEPROPETROVSK PASSENGER COACH BUILDING AND REPAIR PLANT • RESEARCH INSTITUTE OF BRIDGES • OSTROV SKV • VNIIZHT • “START” PRODUCTION ASSOCIATION • VNIKTI • “AGREGAT” RESEARCH AND DESIGN BUREAU • TRANSENERKOM • “INTERCITY” PRODUCTION AND COMMERCE • TVEMA COMPANY • “TRANSINZHINIRING” RESEARCH AND • FINEX QUALITY MANUFACTURING ENTERPRISE • “TEKHNOSERVIS” GROUP • “RITM” TVER MANUFACTURING OF BRAKE EQUIPMENT • “CABLE TECHNOLOGIES” RESEARCH AND INVESTMENT CENTRE • SVETLANA-OPTOELECTRONIKA • RAIL COMMISSION • FAKTORIYA LS • ALL-RUSSIAN RESEARCH, DESIGN AND • “DOLOMANT” RESEARCHA AND TECHNOLOGICAL INSTITUTE OF THE CABLE MAUFACTURING COMPANY INDUSTRY • SKF TVER • TPF RAUT • ENERGOSPETSSTROY • “EXPERIMENTAL PLANT” OF THE “LENINETS” HOLDING COMPANY • KREMENCHUG STEEL FOUNDRY • BARNAUL CAR-REPAIR PLANT • TRADE HOUSE OF KAMBARSKIY MACHINE- BUILDING PLANT • KATERPILLAR CIS EDITORIAL BOARD Published by Editor-in-Chief Valentin Gapanovich Senior Vice-President, Chief Engineer, Russian Railways, President, UIRE Institute for Natural Monopolies Research Deputy Editor-in-Chief Deputy Editor-in-Chief 2/7 bldg. 1, Malaya Bronnaya Str., Yury Saakyan Sergey Palkin Moscow, Russia, 123104 Dr., Director General, Institute for Natural Monopolies Ph.D., Prof., Vice-President, UIRE Tel.: +7 495 690 1426 Research, Vice-President, UIRE fax: +7 495 697 6111 [email protected] www.ipem.ru Supported by Rushan Alyaudinov Bulat Nigmatulin Dr., Sberbank RF Ph.D., Prof., Progress-Ecologia Igor Ahpolov Yury Plakitkin Dr., Honoured Economist of the Russian Federation, Ph.D., Prof., Institute of Energy Research, Russian Union of Industries of Railway Equipment Railway Vehicles’ Owners Assosiation Academy of Sciences 3, Rizhskaya Square, Moscow, Russia, 107996 Tel.: +7 499 262 2773 David Kirzhner Elmar Pozamantir fax: +7 499 262 9540 Dr., Russian Railways Ph.D., Prof., Institute for Systems Analysis, Russian [email protected] www.opzt.ru Academy of Sciences Viktor Kureichik To eff ect subscription it is necessary to address to Ph.D., Prof., Honoured Science Worker of the Oleg Senkovsky one of the partners of JSC «MK-Periodica» in your Russian Federation, Taganrog State University of Russian Railways country or to JSC «MK-Periodica» directly. Radioengineering Tel.: +7 495 672 7012 Pavel Sorokoletov Fax: +7 495 306 3757 Nicolay Lysenko Dr., Institute for Natural Monopolies Research [email protected] UIRE www.periodicals.ru Igor Tomberg Anton Zubihin Dr., Prof., Institute of Oriental Studies, Russian Academy The magazine has been included in the Russian Dr., Sinara – Transport Machines of Sciences Science Citation Index database. Vladimir Matushin Oleg Trudov The journal is registered by the Federal Service Dr., Prof., UIRE Institute for Natural Monopolies Research on Mass Media and Cultural Heritage Protection Control, license ПИ № ФС77-31578 of 25.03.2008. Anatoly Mesheryakov Transmashholding All rights reserved. No part of this publication may be reproduced or transmitted in any form or by any means without prior permission from the copyright owners. Managing Editor: Editing Group: Printed by «Politizdat» LLC Alexander Striga Alexey Dolzhenkov, Olesia Krechetova, Tigran Saakyan, 42/2-4, Bolshaya Semyonovskaya Str., Evgeniy Alekseev Moscow, Russia, 105094 Technical Editor: Circulation 2000 copies. Oleg Guryashkin Designer: Danila Rozhkovets According to the Resolution #6/6 of 19 February 2010 of the Higher Attestation Commission’s Presidium of The Ministry of education and science of the Russian Federation, Railway Equipment magazine was included in the List of leading scientifi c magazines and editions under review. Not for sale. CONTENTS PARTNERSHIP EVENTS 5 DIRECT SPEECH VLADIMIR YAKUNIN. KEY PROBLEMS OF RAILWAY ENGINEERING AND POSSIBLE SOLUTIONS . 11 VALENTIN GAPANOVICH. JSC “RZD”: INNOVATION-BASED DEVELOPMENT . 16 FORUM 1ST INTERNATIONAL CONFERENCE “RAILWAY INDUSTRY: PRIORITIES, TECHNOLOGIES, OUTLOOK” . 27 INTERNATIONAL COOPERATION 29 ANALYSIS YURY SAAKYAN. EFFECTS OF THE VOLUME AND STRUCTURE OF THE RZD’S INVESTMENT PRO- GRAMME ON THE SITUATION IN RAILWAY ENGINEERING AND RELATED ECONOMY SECTORS . 35 KONSTANTIN KOSTRIKIN. OVERVIEW OF THE PRELIMINARY RESULTS OF RAILWAY ENGINEERING PER- FORMANCE IN 2009 . 40 OLEG TRUDOV, NATALYA POROKHOVA, EVGENY RUDAKOV. IPEM INDICES AS AN ALTERNATIVE AP- PROACH TO ONLINE MONITORING OF THE INDUSTRIAL PRODUCTION . 42 DEVELOPMENT STRATEGY KONSTANTIN IVANOV. INNOVATION IN RAILWAY ENGINEERING DEVELOPMENT . 46 QUALITY PARAMETERS SERGEY PALKIN. STRATEGIC TASKS OF QUALITY MAINTENANCE . 52 TECHNICAL REGULATION VLADIMIR MATYUSHIN, VIKTOR МОROZOV. URGENT ISSUES OF TECHNICAL REGULATION IN RAIL TRANSPORT LEGISLATION . 57 ECONOMY YURY SAAKYAN, ALEXANDER POLYGALOV. DEVELOPMENT OF LIMIT PRICE CALCULATION METHODOL- OGY FOR ROLLING STOCK. 63 ARKADIY MURASHOV, NATALIA IVANOVA, EVGENIA STAVROVA. LIFE CYCLE COST (LCC) AS A BASIS FOR PRICE CALCULATION OF RAILWAY EQUIPMENT . 68 CHRISTIAN PONTICELLI. LIFE CYCLE COST OF RAILWAY ROLLING STOCK: FROM THEORY TO PRACTICE . 73 LIFECYCLE. FACTS AND FACTORS . 77 STANDARDIZATION VLADIMIR MATYUSHIN. STANDARDIZATION IN UIRE: ITS OBJECTIVES AND PLANS, AND THEIR IMPLE- MENTATION . 80 STATISTICS 83 NEW ENGINEERING PROJECTS VASILY ZORIN. DEVELOPMENT OF SAFETY SYSTEMS AND TRAIN TRAFFIC INTERVAL CONTROL SYS- TEMS BASED ON SATELLITE NAVIGATION AND DIGITAL RADIO CHANNEL TO INCREASE THE SPEED AND INTERVALS OF TRAIN TRAFFIC . 89 VLADIDMIR RUDENKO. GAS TURBINE LOCOMOTIVE: TIMELY AND SUCCESSFUL TESTING . 91 SERGEY USVITSKY. ELECTRIC LOCOMOTIVE EP20 — BASIC PLATFORM FOR NEW GENERATION ELEC- TRIC LOCOMOTIVES. 92 PRODUCTION SITES YURIY DENISOV, EVGENIY YANCHENKO, MAKSIM SHEVCHENKO. METALLOSTROY DEPOT . 99 HISTORY OF ENGINEERING SERGEY PALKIN, VIKTOR GUSAKOV. EXPERIMENTAL COMPLEX AS A UNIQUE BASIS FOR SUCCESSFUL INNOVATIVE DEVELOPMENT . 102 WELCOMING SPEECH Dear colleagues! Global economy has been experiencing European engineering – Siemens (Germany), fundamental changes over the recent years. A totally Knorr-Bremse (Germany), Alstom (France), Talgo new geopolitical and macroeconomic environment (Italy), Tatravagonka (Slovakia). Today, state-of- is emerging, with new poles of economic activity. the-art plants using technologies of the world’s best However, even in the new circumstances, rail manufacturers are being constructed in Russia. We transport remains a crucial infrastructural element highly appreciate the moves taken by our partners, of the economic growth, and the engineering and aim to make our cooperation as comfortable industry, consequently, becomes a key player in and beneficial for everyone as possible. business regeneration. It is especially important Private businesses will be further motivated to in the new economic environment that state-run invest in innovations if the rights and responsibilities infrastructural projects maintain steady demand of each participant are legislatively shared on the in railway equipment. The government’s efforts in basis of public-private partnership. These and other this area keep us confident about ongoing stable problems should be addressed by a special new progress in our industry. law on innovations. Work in this area