MC150 Fracture Mechanics and Other Methods for Fatigue and Fracture Analysis of Pressure Equipment

MC150 Fracture Mechanics and Other Methods for Fatigue and Fracture Analysis of Pressure Equipment

MC150 Fracture Mechanics and other Methods for Fatigue and Fracture Analysis of Pressure Equipment Day 1 Overview of Fatigue Analysis Methods Fatigue Curves (S-N method) Structural Stress Method for Welded joints Fracture Mechanics Introduction to Fracture Mechanics Why do cracks initiate and propagate? Concept of plastic zone Concept of constraint to yielding Crack growth under cyclic loading Crack growth due to environmental effects Fast fracture (brittle fracture) Discussion of Initial Flaw Size Minimum detectable flaw size using NDE Sizing known flaws Characterization of Flaws (cracks) Flaw depth and length Branched cracks Multiple flaws in close proximity Flaw recategorization Inspection techniques and sizing Level 1 Assessment Screening Curves Level 2 Assessment Determining partial safety factors (PSFs) General procedure for computing stress intensity and reference stress . Primary, secondary and residual stress Determining load and toughness ratios . Plasticity interaction factors Fracture Mechanics and other Methods for Fatigue and Fracture Analysis of Pressure Equipment 1 MC150 Updated June 2016 Failure Assessment Diagram (FAD) Construction and use of the FAD Day 2 Determining Crack Tip Stress Intensity and Reference Stress Stress Intensity solutions based on closed form equations for plates and shells Finite Element Analysis Requirements for a Fracture Mechanics Analysis Stress intensity factor solutions using third or fourth order polynomial curve fits Stress intensity factor solutions using Weight Function methods Solutions for reference stress in the un-cracked ligament Determination of Fracture Toughness Fracture toughness parameters and inter-relationships Relation of fracture toughness to Charpy V-Notch impact values Fracture toughness testing Charpy V-Notch testing . Sub-size specimens Conversion of Charpy V-Notch energy to fracture toughness Concept of Transition Temperature Calculation of lower bound fracture toughness when test results are not available. Concept of static and dynamic fracture toughness (loading rate effects) Effect of environment (e.g. hydrogen charging) on apparent fracture toughness Effect of aging (embrittlement) on fracture toughness Determination of crack growth rates Fatigue crack growth Crack growth by stress corrosion cracking Crack growth by hydrogen assisted cracking Corrosion fatigue Paris’ law and its variants Fatigue crack growth data in API 579-1/ASME FFS-1 Threshold stress intensity for crack growth Summary and Wrap-up Fracture Mechanics and other Methods for Fatigue and Fracture Analysis of Pressure Equipment 2 MC150 Updated June 2016 .

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