TECHNICAL SPECIFICATIONS PRODUCTION QUAID DRILL FQ12095MC Mariana Coefield PAGE SPECIFICATION NUMBER REVISION EFFECTIVE DATE Page 2 of 39 SPN – 0003 4 10/27/2011 Washington Metropolitan Area Transit Authority 600 5th Street, NW Washington, DC 20001 SPECIFICATIONS PACKAGE PRODUCTION QUAD DRILL REV. DATE REVISION DETAILS RELEASE NO. INIT. 0 02/22/2011 Draft RLN-000 MRB 1 03/25/2011 Edited format RLN-000 AB 2 04/08/2011 Revised content RLN-000 AB 3 04/29/2011 Reviewed RLN-000 MRB 4 10/27/2011 Revised content RLN-000 MJT/DKH EDITED BY: Michael J. Thomas DATE: October 27, 2011 Michael J. Thomas – Acting Superintendent, TRST APPROVED BY: Darvin L. Kelly DATE: November 14, 2011 Darvin L. Kelly - General Superintendent, TRST SPN-0000 PRODUCTION QUAD DRILL Rev. 1 - 2/22/2011 Page 2 of 39 Table of Contents 1.0 SCOPE........................................................................................................................................................ 5 1.1 GENERAL REQUIREMENTS ................................................................................................................................... 5 2.0 APPLICABLE DOCUMENTS ......................................................................................................................... 6 3.0 TECHNICAL SPECIFICATIONS ...................................................................................................................... 6 3.2 MATERIAL .................................................................................................................................................... 7 3.3 BRAKES ........................................................................................................................................................ 8 3.4 WHEELS, AXLES, BEARINGS, FRAME, AND SUSPENSION ............................................................................... 8 3.5 INSULATION ................................................................................................................................................ 9 3.6 ENGINE ........................................................................................................................................................ 10 3.7 FUEL TANK ................................................................................................................................................ 10 3.8 PROPULSION SYSTEM REQUIREMENTS ................................................................................................................. 11 3.9 EXHAUST SYSTEM....................................................................................................................................... 11 3.10 PNEUMATIC SYSTEM ................................................................................................................................... 12 3.11 HYDRAULIC SYSTEM ............................................................................................................................... 12 3.12 ELECTRICAL SYSTEMS ..................................................................................................................................... 14 3.13 CABIN ....................................................................................................................................................... 15 3.14 RADIO ...................................................................................................................................................... 17 3.15 EXTERIOR LIGHTS ..................................................................................................................................... 18 3.16 TRAVEL SPEED .......................................................................................................................................... 18 3.17 CLEARANCE .............................................................................................................................................. 18 3.18 INITIAL PREPARATION AND SERVICING .................................................................................................... 19 3.19 PAINT ....................................................................................................................................................... 19 3.20 NOISE EXPOSURE ..................................................................................................................................... 20 3.21 SHIPPING ................................................................................................................................................. 21 3.22 OPERATORS MANUAL .............................................................................................................................. 21 3.23 PARTS AND INSTRUCTION MANUALS ....................................................................................................... 21 3.24 REPAIR PARTS AND SERVICE ..................................................................................................................... 22 4.0 INSPECTION AND ACCEPTANCE TESTING ................................................................................................. 23 5.0 SAFETY CERTIFICATION (N/A) .................................................................................................................. 23 6.0 WARRANTY ............................................................................................................................................. 23 7.0 TRAINING ................................................................................................................................................ 23 7.2 TRAINING DELIVERABLES ........................................................................................................................... 25 SPN-0003 PRODUCTION QUAD DRILL Rev. 4 - 10/27/2011 Page 3 of 39 8.0 DELIVERY OF INSTRUCTION ..................................................................................................................... 27 8.2 DELIVERY AND COMMISSIONING ......................................................................................................................... 29 8.3 EQUIPMENT START-UP...................................................................................................................................... 30 9.0 APPENDICES ............................................................................................................................................ 31 9.1 STANDARD CLEARANCE PACKAGE ........................................................................................................................ 31 9.2 COST ESTIMATE DETAILS ......................................................................................... ERROR! BOOKMARK NOT DEFINED. SPN-0003 PRODUCTION QUAD DRILL Rev. 4 - 10/27/2011 Page 4 of 39 1.0 Scope 1.1 GENERAL REQUIREMENTS 1.1.1 The Offeror compliance response shall be clause by clause (for Section 3) and inserted into the RFP or on a standalone document. 1.1.2 Design, manufacture, delivery, testing and commissioning of Production Quad Drill. The Production Quad Drill shall contain a climate controlled, fully enclosed cab for two (2) operators, two hydraulic work heads, one over each rail, with four (4) drills per head. It shall be capable of drilling eight (8) holes in ties simultaneously or four (4) holes on one side only. The heads will be adjustable to accommodate pattern changes in tie plates and have keyless chucks. The Production Quad Drill shall be designed to work in third rail territory. 1.1.3 Equipment shall be delivered with a full complement of all parts necessary to ensure successful start-up and total operational capability for a minimum of one (1) year which includes three (3) PMI cycles. 1.1.4 Training of WMATA’s staff in the operation and maintenance of the Production Quad Drill and supply of training programs. Refer to section 7.0. 1.1.5 Supply of full supporting documentation for training, as well as for the operation and maintenance of the Production Quad Drill. 1.1.6 Supply of specialized and general tools, test equipment for diagnosis, maintenance and repair of the Production Quad Drill, if applicable. Supply of the tools and equipment shall be as agreed between WMATA and the Contractor. 1.1.7 The Production Quad Drill shall be put into service by a factory trained representative. The Contractor shall have after sales service support with available factory trained service technicians to assist in start-up and training. 1.1.8 The Contractor shall provide a list of optional equipment that is not identified within this Specification but which the Contractor feels would be beneficial for WMATA to have in order to operate or maintain the Production Quad Drill. The unit price for each optional piece of equipment shall be provided along with the Offeror’s proposal. 1.1.9 The Production Quad Drill shall comply and conform to all Federal, State, and Local environmental, safety and health regulations in force, at the time of delivery. SPN-0003 PRODUCTION QUAD DRILL Rev. 4 - 10/27/2011 Page 5 of 39 1.1.10 Upon completion of manufacture and before any operation shall begin, all parts shall be clean and free from scale, rust, water, and/or any contamination. All materials and workmanship must be of good quality for the intended use. 2.0 Applicable Documents a) ASTM-A325: Standard Specification for Structural Bolts, Steel, Heat Treated, 120/105 ksi Minimum Tensile Strength. USS/SAE grade 5 or 8 for assembly hardware. b) American Association of Railroads (AAR), Wheel