TGT CUSTOM WORKS, LLC Product Catalog for common bus problems CONTENTS LOCKS & LATCHES PAGE 1 HINGES PAGE 3 BATTERY TRAY PARTS PAGE 5 BODY PARTS PAGE 7 DOOR PARTS PAGE 11 MISCELLANEOUS PARTS PAGE 13 MAKING QUALITY PARTS THAT WORK tgtcustomworks.com | N7500 330th Street | Spring Valley, WI 54767 LOCKS & LATCHES STAINLESS STEEL GREASE-ABLE LOCKS & LATCHES FOR: • IC/CE Battery door • Fuel door • IC/CE Electrical door • DEF door • Thomas C2 Battery door (Pre 2012) (Patent Pending) Grease-able latch replaces factory push button latch (2216058C1, 67000772) Thumb Latch Lockable Latch PART # 2216TGT-2 PART # 2216TGT-3 GREASE-ABLE LOCKS & LATCHES FOR: (Patent Pending) • Thomas Rear Engine door latch Engine Door Latch PART # 1820A23TGT STAINLESS STEEL GREASE-ABLE LOCKS & LATCHES FOR: • Thomas C2 Battery door latch and lock • Blue Bird Battery door latch and lock (2012 and later) (Patent Pending) Grease-able latch replaces Thumb Latch Lockable Latch factory push button latch PART # 2216TGT-5 PART # 2216TGT-6 (Factory # TBB163148) LOCKS & LATCHES MAKING QUALITY PARTS THAT WORK 1 tgtcustomworks.com LOCKS & LATCHES GREASE-ABLE STANDARD KEYED LOCK FOR: KEYED LOCK FOR: (Patent Pending) • Thomas FS-65 • Thomas FS-65 • Thomas C2 fuel door • Thomas C2 fuel door • DEF door • DEF door Will fit any latch with Will fit any latch with a 3/4” hole mount and a 3/4” hole mount and a 3/8” to 1 1/8” reach. a 3/8” to 1 1/8” reach. Buses, Motor homes, Buses, Motor homes, utility boxes, etc. utility boxes, etc. Grease-able latch Grease-able latch replaces factory part replaces factory part (67000779, 67000091) (67000779, 67000091) PART # 10296-400TGT PART # 10296-400STGT 3/8”, 5/8”, 7/8”, 1 1/8” 3/8”, 5/8”, 7/8”, 1 1/8” Once you use our parts, you won’t use any others; they are that good. - Tom Tessier, Owner GREASE-ABLE THUMB LATCH STANDARD THUMB LATCH (Patent Pending) PART # 1820A21TGT PART # 1820A22TGT PART # 10723400TGT PART # 10722400TGT 3/8”, 5/8”, 7/8” 5/8”, 7/8”, 1 1/8” 5/8”, 7/8”, 1 1/8” 3/8” 5/8”, 7/8” Grease-able thumb latch fits Thomas FS-65, Thomas C2 Thumb latch fits Thomas FS-65, Thomas C2 fuel and DEF fuel and DEF door. Will fit any latch with a 3/4” hole mount door. Will fit any latch with a 3/4” hole mount and a 3/8” and a 3/8” to 1 1/8” reach. Buses, Motor homes, utility to 1 1/8” reach. Buses, Motor homes, utility boxes, etc. boxes, etc. (67000779, 67000091) (67000779, 67000091) MAKING QUALITY PARTS THAT WORK LOCKS & LATCHES 2 tgtcustomworks.com HINGES STAINLESS STEEL STAINLESS STEEL STAINLESS STEEL THOMAS 15 1/2” THOMAS C2 22 1/2” THOMAS 4” BATTERY DOOR BATTERY DOOR FUEL DOOR HINGE HINGE HINGE PART # PART # PART # 5400-1735TGT TBB140603TGT 5400-0265TGT Fits Thomas FS-65. Fits Thomas 22 1/2” Fits Thomas 4” fuel door. Stainless steel hardware battery door hinge. Stainless steel hardware included. (5400-1735) Stainless steel hardware included. included. (5400-1735) HINGES MAKING QUALITY PARTS THAT WORK 3 tgtcustomworks.com HINGES STAINLESS STEEL STAINLESS STEEL STAINLESS STEEL THOMAS 7” THOMAS C2 GREASE-ABLE DEF DOOR HINGE UNDERCARRIAGE HINGES DOOR HINGE PART # PART # PART # TBB14100376TGT TBB64007455TGT TBB17.4 4 (17 1/2” long) Replaces Fits Thomas 7” DEF door TBB22.44 (22 1/2” long) THOMAS BUS hinge. Stainless steel Part # TBB64007455 hardware included. TBB27.44 (27 1/2” long) (5400-1735) TBB47.22 (47 1/4” long) TBB57.19 (57 1/8” long) BLUE BIRD PART # BBH2 BLUE BIRD PART # BBH2 MIDBUS EMERGENCY PART # 321471TGT MAKING QUALITY PARTS THAT WORK HINGES 4 tgtcustomworks.com BATTERY TRAY PARTS BATTERY TRAY GLIDE SYSTEM U.S. Pat. No. 10062885 PART # 06-37275-TGT Description: For Thomas Saf-T-Liner C2. The Battery Tray Glide System is durable, easy to install and eliminates the need for lubrication or maintenance. System includes: (2) UHMW Battery Tray Glide Mounts, Finally a REAL (2) Stainless Steel Battery Tray Rails, solution to (2) Stainless Steel Upper Glide Rails corroded and and Stainless Steel Hardware. broken battery tray slides! The Battery Tray Glide System is constructed using an abrasion and impact resistant Ultra High Molecular Weight Polyethylene (UHMW) one of the toughest polymers available. This along with a stainless-steel glide system helps to prevent corrosion and wear; reducing fleet downtime and ongoing maintenance. HORIZONTAL & VERTICAL LOCKING PIN KIT PART # 06-54592-00TGT STAINLESS STEEL KIT INCLUDES: • Locking pins • Springs • Washers • Cotter pins BATTERY TRAY PARTS MAKING QUALITY PARTS THAT WORK 5 tgtcustomworks.com BATTERY TRAY PARTS Set of 2 Universal BLUE BIRD STAINLESS STEEL BATTERY BOX REPAIR PANELS BATTERY HOLD-DOWN BOLTS 2 Galvannealed Steel interlocking with STAINLESS STEEL panels to patch rusted Blue Bird • Nuts battery boxes. Bolt or crimp into place. • Lock washers • Flat Washers PART # BB281516001 16” long, 7 1/2” of thread PART # 3574309C91TGT Replaces factory part number (414836000, 3574309C1) WELCOME TO TGT CUSTOM WORKS LLC TGT offers practical, cost effective materials, could withstand the and lasting solutions for mechanical elements and would not need to be parts that are poorly designed or just replaced as often. I have achieved don’t last. that, I manufacture parts that can withstand the test of time, are highly In addition to the many products durable and often more functional TGT currently offers, we will provide than the original part. consultation services and design custom part solutions unique to Once you use our parts, you and your business needs. you won’t use any others; Once you use our parts you won’t use anything else! they are that good. If you are in the market for quality, How I started: remember TGT Custom Works. The main purpose of building this We take pride in our parts and company is that as a bus and truck service. We have created solutions mechanic with over 40 years of for businesses looking to reduce experience I have been replacing their equipment maintenance broken, poor quality parts with new costs and improve their equipment poorly constructed and designed reliability by manufacturing, durable parts that just didn’t last. I wanted high quality parts that work. to create bus and truck parts that were constructed with high quality - Tom Tessier, Owner MAKING QUALITY PARTS THAT WORK BATTERY TRAY PARTS 6 tgtcustomworks.com BODY PARTS AMTRAN/IC AMTRAN/IC/CE LOWER BODY REPAIR PANEL WHEEL WELL REPAIR KIT REAR CORNER REPAIR PANEL PART # 96X20 PART # 2241534C2TGT PART # BR2207 (16 gauge) 96” L X 20” W Galvannealed Steel The Wheel Well Extension Kit is made BR220722 (22 gauge) with a 1” 90º lip from 16 gauge galvanized steel and includes three extension pieces and 17 1/2” x 35 1/2” Galvannealed Steel 71 self-tapping screws. for AMTRAN, IC/CE Wheel House, part # 2241534C2, sold separately from IC Dealer STATIC ROOF VENT COVER AMTRAN/IC/CE with STAINLESS STEEL 3 WINDOW RIBBED SIDE-PANEL • Screws Galvannealed Steel PART # 423111003 84 1/2” x 16” Galvannealed Steel PART # DVC Stops rain from entering roof vent and leaking into bus. BODY PARTS MAKING QUALITY PARTS THAT WORK 7 tgtcustomworks.com BODY PARTS AMTRAN/IC/CE STEP REPAIR STEP 1, 2, 3 PART # STEP123 Galvannealed Steel, Overlapping inserts BEFORE AFTER THOMAS C2 STEP REPAIR BLUE BIRD VISION STEP REPAIR PART # PART # TBB-1 (Bottom Step) BB-1 (Bottom Step) TBB-2 (Middle Step) BB-2 (Middle Step) TBB-3 (Top Step) BB-3 (Top Step) Galvannealed Steel, Galvannealed Steel, Overlapping inserts Overlapping inserts MAKING QUALITY PARTS THAT WORK BODY PARTS 8 tgtcustomworks.com BODY PARTS LOWER EMERGENCY DOOR / LIFT DOOR REPAIR PANELS AMTRAN/IC/CE Galvannealed Steel PART # 419380001RP PART # 419380001RPLD (Lift Door) IC/CE REAR DOOR LIP REPAIR Galvannealed Steel PART # BR2X24 BLUE BIRD Galvannealed Steel PART # BR393/8X21/2 PART # BR44X21/2 (Lift Door) THOMAS STAINLESS STEEL THOMAS C2 RUBRAIL SPLICE MARKER LIGHT GUARD PART # 8429 PART # TBB52004805TGT BODY PARTS MAKING QUALITY PARTS THAT WORK 9 tgtcustomworks.com BODY PARTS THOMAS C2 LIFT DOOR THRESHOLD PART # BR2204 53 1/8” Galvannealed Steel THOMAS C2 STAINLESS STEEL THRESHOLD with STAINLESS STEEL SCREWS PART # BR2203SS BLUE BIRD THRESHOLD with STAINLESS STEEL SCREWS PART # BR2205 | 42 1/4” Galvannealed Steel PART # BR2205SS | 42 1/4” Stainless Steel AMTRAN/IC/CE EMERGENCY DOOR THRESHOLD PART # BR2206 36” Galvannealed Steel with STAINLESS STEEL SCREWS PART # BR2206SS 36” Stainless Steel with STAINLESS STEEL SCREWS BLUE BIRD BODY ANGLE BAR REPAIR PART # BBFR STAINLESS STEEL LICENSE PLATE GUARD PART # DC601TGT Stainless Steel license light guard for 8101 & 8102 series lights THOMAS C2 THOMAS C2 HEAVY DUTY REAR DOOR PROP ROD COVER PROP ROD BRACKET PART # TGT220 PART # TBB106215TGT Hardware included, replaces part # TBB106215 MAKING QUALITY PARTS THAT WORK BODY PARTS 10 tgtcustomworks.com DOOR PARTS IC/CE LOWER DOOR PIN IC/CE LOWER DOOR PIN STAINLESS STEEL STAINLESS STEEL SLEEVED PIN REPLACEMENT KIT SLEEVE REPAIR KIT Part # Part # 58112FF58F - Front 58112FF5812F - Front 58112FF58R - Rear 58112FF5812R - Rear Kit includes: Kit includes: • Stainless Steel Sleeved Aluminum Pin • Stainless Steel Sleeve • Grease-able Brass Bushing • Grease-able Brass Bushing • Galvannealed Steel Bushing Cover • Galvannealed Steel Bushing Cover with Grease Fitting Hole with Grease Fitting Hole Do Not Weld Repairs the worn out lower pin on the entrance doors IC/CE ALUMINUM BLUE BIRD LOWER DOOR BRACKET EXTENDED ENTRANCE OIL IMPREGNANTED BUSHING DOOR REPAIR PINS Upper & Lower PART # FF-843-2 Bluebird Bushing SAE 841 PART # IC CEU (Upper) Oil Impregnated Bushing replaces part # 01773597 PART # IC CEL (Lower) PART