HL200 MIXER TECHNICAL MANUAL SPECIFICATION SHEET INSTALLATION INSTRUCTIONS OPERATION INSTRUCTIONS CLEANING INSTRUCTIONS MAINTENANCE INSTRUCTIONS TROUBLE SHOOTING INSTRUCTIONS WIRING DIAGRAMS CATALOG OF REPLACEMENT PARTS SMARTPARTS™ USER GUIDE RECOMMENDED SPARE PARTS LIST Need other Hobart Services? • Warranty Registration • Delivery and Installation • Preventive Maintenance • Hobart Service Contracts • Extended Warranty Contracts • Parts and Accessories • Specialty Programs • Water Treatment Programs HL200 Mixer Technical Manual Page 2 of 111 Item # _____________________________________ Quantity ___________________________________ C.S.I. Section 11400 LEGACY® 701 S Ridge Avenue, Troy, OH 45374 1-888-4HOBART • www.hobartcorp.com HL200 MIXER STANDARD FEATURES MODELS 1 ■ Heavy-Duty ⁄2 H.P. Motor ❑ HL200 – 20-Quart All Purpose Mixer ❑ HL200C – 20-Quart All Purpose Mixer with ■ Gear Transmission Maximum Security Correctional ■ Three Fixed Speeds Plus Stir Speed Package ■ Shift-on-the-Fly™ Controls ■ Patented soft start Agitation Technology OPTIONS ■ 15-Minute SmartTimer™ ❑ SmartPlus2™ Programmable Recipe Timer ■ Automatic Time Recall Specifications, Details and Dimensions on Inside and Back. ■ Large, Easy-To-Reach Controls ■ Single Point Bowl Installation ■ Ergonomic Swing-Out Bowl ■ #12 Taper Attachment Hub ■ Open Base ■ Stainless Steel Bowl Guard ■ Metallic Gray Hybrid Powder Coat Finish ACCESSORY PACKAGES - featuring Hobart Quick Release™ Agitators ❑ Deluxe Accessory Package Includes: - 20 Quart Stainless Steel Bowl - 20 Quart “B” Beater - 20 Quart “D” Wire Whip - 20 Quart Bowl Scraper - 20 Quart Ingredient Chute LEGACY ❑ Standard Accessory Package Includes: - 20 Quart Stainless Steel Bowl - 20 Quart “B” Beater - 20 Quart “D” Wire Whip ® HL200 MIXER F-40089 – Legacy® HL200 Mixer Page 1 of 4 HL200 Mixer Technical Manual Page 3 of 111 LEGACY® HL200 MIXER 701 S Ridge Avenue, Troy, OH 45374 1-888-4HOBART • www.hobartcorp.com SOLUTIONS/BENEFITS HL200 MIXER CAPACITY CHART 1 ⁄2 H.P. Motor Recommended Maximum Capacities - dough capaci- Durability ties based on 70°F. water and 12% flour moisture. ■ Heavy-duty to meet the most demanding AGITATORS operations PRODUCT SUITABLE FOR HL200 Gear Transmission OPERATION Durability, Reliability CAPACITY OF BOWL (QTS. LIQUID) 20 ■ Ensures consistent performance and minimum Egg Whites D 1 qt. downtime under heavy loads Mashed Potatoes B & C 15 lbs. Three Fixed Speeds plus Stir Speed Mayonnaise (Qts. of Oil) B or C or D 10 qts. 1 Flexibility, Reliability, Consistency Meringue (Qts. of Water) D 1 ⁄2 pts. ■ For incorporating, blending, mixing ingredients Waffle or Hot Cake Batter B 8 qts. ■ Supports consistent results and thorough mixing Whipped Cream D or C 4 qts. Shift-on-the-Fly™ Controls Cake, Angel Food Flexibility (8-10 oz. cake) C or I 15 ■ Allows operator to change speeds while mixer is Cake, Box or Slab B or C 20 lbs. running Cake, Cup B or C 20 lbs. Patented soft start Agitation Technology Cake, Layer B or C 20 lbs. Sanitation Cake, Pound B 21 lbs. ■ Each speed has a soft transition into a higher Cake, Short (Sponge) C or I 15 lbs. speed to reduce the chances of product Cake, Sponge C or I 12 lbs. splash-out Cookies, Sugar B 15 lbs. 15-Minute SmartTimer™ Dough, Bread or Roll Convenience, Ease of Use, Consistency (Lt.-Med.) 60% AR § ED 25 lbs.■ ■ Supports recipe mixing times Dough, Heavy Bread 55% AR § ED 15 lbs.■ ■ Provides accurate results and eliminates Dough Pie B & P 18 lbs. overmixing Dough, Thin Pizza 40% AR Automatic Time Recall (max. mix time 5 min.) §‡ ED 9 lbs.■ Productivity, Consistency Dough, Med. Pizza 50% AR §‡ ED 10 lbs.■ ■ Remembers the last time set for each speed Dough, Thick Pizza 60% AR §‡ ED 20 lbs.■ ■ Great for multiple batches Dough, Raised Donut 65% AR ED 9 lbs.* Ergonomic Swing-Out Bowl Dough, Whole Wheat 70% AR ED 20 lbs.■ Ease of Use, Convenience Eggs & Sugar for Sponge Cake B & C or I 8 lbs. ■ Easy loading and unloading of products Icing, Fondant B 12 lbs. ■ Single Point Bowl Installation allows for simple Icing, Marshmallow C or I 2 lbs. mounting and removal of bowl Shortening & Sugar, Creamed B 16 lbs. ■ Bowl Interlock ensures mixer bowl is properly in Pasta, Basic Egg Noodle place for mixer to operate (max. mix time 5 min.) ED 5 lbs. Stainless Steel Bowl Guard NOTE: % AR (% Absorption Ratio) - Water weight divided by Protection flour weight. Capacity depends on moisture content of dough. ■ Safety interlock prevents operation when front Above capacities based on 12% flour moisture at 70°F water portion of guard is out of position temperature. ■ Hobart Accessories 1st Speed Durability, Flexibility, Simplicity * 2nd Speed ■ Hobart Quick Release™ agitators allow for † 3rd Speed simple installation and removal from agitator § If high gluten flour is used, reduce above dough batch size shaft by 10%. ‡ 2nd Speed should never be used on 50% AR or lower ■ Hobart accessories are designed for long-term products. usage under heavy-duty conditions USE OF ICE REQUIRES A 10% REDUCTION IN BATCH SIZE. ■ Large array of accessories provide multiple uses 1 gallon of water weighs 8.33 lbs. for recipe and product processing NOTE: Attachment hub should not be used while mixing. Page 2 of 4 F-40089 – Legacy® HL200 Mixer HL200 Mixer Technical Manual Page 4 of 111 LEGACY® 701 S Ridge Avenue, Troy, OH 45374 1-888-4HOBART • www.hobartcorp.com HL200 MIXER SPECIFICATIONS MOTOR: BOWL LIFT: 1 ⁄2 H.P. high torque motor. Ergonomic style, hand crank operated, self-locking in 100-120/50/60/1 8.0 Amps top and bottom position. 200-240/50/60/1 5.0 Amps FINISH: ELECTRICAL: Metallic Gray Hybrid Powder Coat finish. 100-120/50/60/1, 200-240/50/60/1 – UL Listed. ATTACHMENT HUB: CONTROLS: Comes with front-mounted Hobart standard #12 Magnetic contactor with thermal overload protec- taper attachment hub for use with Hobart #12 size tion. Internally sealed “Start-Stop” push buttons. attachments. A 15-minute SmartTimer™ is standard. SmartTimer™ includes Automatic Time Recall, ATTACHMENTS AND ACCESSORIES: The following are available at extra cost: which remembers the last time set for each speed. Optional SmartPlus2™ Programmable Recipe Stainless Steel Bowl Timer allows operators the ability to program up “B” Flat Beater to 4 recipes with 5 steps per recipe. SmartPlus2™ “C” Wing Whip automatically changes speeds and starts timer “D” Wire Whip count-down without operator intervention. “E” Dough Hook “ED” Dough Hook TRANSMISSION: “P” Pastry Knife Gear-driven. Gears are constant mesh heat-treated Bowl Splash Cover hardened alloy steel along with anti-friction ball Bowl Scraper bearings. Grease lubricants furnished to all gears Ingredient Chute and shafts. 12 Quart Accessories 9" Vegetable Slicer SPEEDS: Meat Chopper Attachment Agitator Attachment Rubber Foot Pads (RPM) (RPM) Attachment Tray Support Stir 59 33 First (Low) 107 61 Second (Intermediate) 198 113 Third (High) 365 207 Hobart Bowl Scraper BOWL GUARD: Heavy-duty stainless steel wire front and solid rear portion. Front portion of guard rotates easily to add ingredients and install or remove agitator. It detaches in seconds for cleaning in dishwasher or sink. Rear portion of guard can be quickly cleaned in position. Guard must be in closed position before Hobart Ingredient Chute mixer will operate. Bowl support interlock provides further protection. Listed by Underwriters Laboratories Inc. and certified by NSF International. F-40089 – Legacy® HL200 Mixer Page 3 of 4 HL200 Mixer Technical Manual Page 5 of 111 LEGACY® HL200 MIXER 701 S Ridge Avenue, Troy, OH 45374 1-888-4HOBART • www.hobartcorp.com SPECIFICATIONS ELECTRICAL SPECIFICATIONS: 100-120/50/60/1, WARRANTY: Unit has full one-year warranty on 200-240/50/60/1 – UL Listed. parts, labor and mileage against manufacturer’s WEIGHT: 189 lbs. net; 204 lbs. domestic shipping. defects. Service contracts are available. DETAILS AND DIMENSIONS As continued product improvement is a policy of Hobart, specifications are subject to change without notice. Page 4 of 4 F-40089 – Legacy® HL200 Mixer F-40089 (REV. 06/07) HL200 Mixer Technical Manual Page 6 of 111 LITHO IN U.S.A. (H-01) Models HL120 ML-134296 ML-134459 HL200 ML-134331 ML-134458 HL200 ML-134289 ML-134457 HL200HL 200 ML-ML-134450 134455 PRIOR ML’S ML’S COVERED COVERED IN TH IS MANUALIN THIS CATALOG HL200 ML-134308 HL200 ML-134308 HL200 ML-134450 INSTRUCTION MANUAL 701S.RIDGE AVENUETROY,OHIO 45374 -0001 937-332-3000· W W W.HOBARTCORP.COM F34922 Rev. C (Sept. 2008) F34922 Rev. D (Nov. 2008) HL200 Mixer Technical Manual Page 7 of 111 TABLE OF CONTENTS GENERAL ............................................................................................... 3 INSTALLATION............................................................................................... 3 Unpacking .............................................................................................3 Location ................................................................................................3 Electrical Connections...........................................................................4 OPERATION ........................................................................................... 5 Standard Controls .................................................................................6 Recipe Timer Control.............................................................................7 Bowl Placement.....................................................................................8 Agitator .................................................................................................8