AEGION CORROSION ENGINEERING REVIEW 2017 EDITION SELECT YOUR APP AND START ADDING MORE CONFIDENCE TO YOUR ASSET INTEGRITY PROGRAM. FIELDLINE™ LIVELINE™ SCANLINE™ SURVEY DATA REAL-TIME MONITORING ASSET REVIEW OPEN APP OPEN APP OPEN APP TOTAL ASSET AWARENESS Focusing on asset integrity management page 7 CORROSION ENGINEERING CONTENTS REVIEW 02 A Welcome Message Aegion’s Chief Technical Officer David Kroon recaps 2016 04 2016 Aegion Highlights Safety highlights, facility openings and awards abound in 2016 06 Customer Feedback is Key to Continual Improvement at Aegion Aegion uses customer feedback to improve results and BE BETTER 07 Total Asset Awareness Focusing on asset integrity management 08 Around the Globe Highlights from projects around the world 11 Design, Supply and Installation of ICCP in Hong Kong Combining technologies to protect H-piles using cathodic protection 12 Towers and Turbines Going to great heights for two towering corrosion protection projects 14 Safely Delivering a Full-Service Cathodic Protection Solution Installing a full-service solution for a client on the Gulf Coast 15 Stop Dosing! Start Coating! Weighing the pros and cons of coating versus dosing 16 Critical Bridge Retrofit in Hawaii Aegion® engineers discuss a bridge retrofit in Hawaii using the Tyfo® Fibrwrap® system and anchors 17 Aegion Corporation’s Pressure Pipe Solutions Technologies offer comprehensive solutions to customers 18 Internal Corrosion Control at Hydrocarbon Facility The leading Tite Liner® system addresses internal corrosion control at an underground hydrocarbon storage facility 20 Fusible PVC® Pipe Rehabilitates Pipeline and Saves Water The city of American Canyon employs pipe bursting using Fusible PVC® pipe to rehabilitate an aging pipeline CORROSION ENGINEERING REVIEW 1 AEGION CORROSION INVESTING FOR GROWTH ENGINEERING Aegion invested in future growth in 2016—the largest REVIEW of which was the acquisition of Underground Solutions. In addition to our Tite Liner® high-density polyethylene EDITOR (HDPE) lining system, Insituform® cured-in-place pipe Jayne Shepherd (CIPP) and the Tyfo® Fibrwrap® fiber-reinforced polymer system, we can now offer Fusible® PVC pipe to customers ADVERTISING Rebecca Nix for pipe bursting and horizontal directional drilling pipeline applications. Chief Technical Officer David Kroon 2016 was a tough year for the energy industry, and while we certainly felt the impact in our upstream technologies CONTRIBUTORS and services, we did relatively well in the midstream Scott Arnold markets. In addition, we finished the last half of the year Infrastructure Solutions very strong with maintenance and turnaround work in the Jennifer Bean downstream markets. Infrastructure Solutions Gaetano Bologna Infrastructure Solutions We continue to focus on sharing technical expertise and working together to advance our product and service offerings. We have regular teleconferences and technology George Bontus review meetings to review R&D projects and identify opportunities to SOLVE PROBLEMS Aegion Corporation and BE BETTER. Todd Brabson Aegion Corporation VALUES Steven Brannigan Corrosion Protection Our values are core to defining who we are as a Company. They bind us together. We are Jeffrey Delorme committed to safety and believe that ZERO INCIDENTS ARE POSSIBLE, you can trust us to Corrosion Protection DO WHAT’S RIGHT, we work every day to SOLVE PROBLEMS, we are accountable Alex Gutiérrez and recognize that RESULTS MATTER and we constantly strive to BE BETTER. We are Corrosion Protection also employing The Aegion Way, our method to live these values through continuous Trey Johnston improvement. These are not just words—they are guiding principles that define how we Corrosion Protection treat each other and our customers. Bryan Kirchmer Corrosion Protection We are making the transition to one company with one culture. Our people work together to Vera Kustova support all. This includes not only those with scientific and engineering expertise, but also Corrosion Protection our sales teams and administrative departments. Ian Lancaster Aegion Corporation Gary Lee Infrastructure Solutions MISSION Rachel Maupin Infrastructure Solutions Chuck Moran Corrosion Protection Steven Pease Corrosion Protection Randall Perkins Corrosion Protection INCIDENTS RIGHT SOLVE RESULTS BETTER Faye Qiao Infrastructure Solutions Bruce Sanderson Aegion Corporation THE AEGION WAY 2 Aegion Corporation InsituMain® CIPP Tite Liner® HDPE Infrastructure Solutions’ Pressure Pipe Technologies Tyfo® Fibrwrap® system Fusible PVC® pipe 2016 BROUGHT SOME MAJOR ACCOMPLISHMENTS • A new “hot spot” system helps protect water pipelines from external corrosion at point repairs. Broadening our expertise • We introduced the new LinerWatch™ system to monitor • We continue to hire and expand our staff with great liner integrity and transmit data to Aegion’s asset integrity people. The Corrosion Protection platform hired more portal platform for real-time monitoring of pipeline data. than 75 engineers, specialists and technical service personnel in 2016. Infrastructure Solutions platform innovations • Professional development is key to our success. In 2016, • Our team reengineered the Tyfo® Fibrwrap® system for 13 of our people become licensed Professional Engineers. enhanced performance at lower cost. • Aegion has well-established relationships with our technology • Progress was made in 2016 to develop a Tyfo® Fibrwrap® partners to stay abreast of new materials and emerging carbon fiber CIPP solution for rehabilitation of small-diameter technologies. Our list of technology partners and resources pressure pipelines. grows each year. • We successfully completed a field test to validate an • We continue to be active in developing industry standards, innovative design that protects infrastructure from the serving on technical task committees, presenting at blast effects of a close-range bomb. conferences and publishing articles in technical journals. • We implemented the newly improved InsituMain® CIPP for • The Energy Services platform received Tesoro’s highest pressure pipe rehabilitation on several projects. These recognition at its inaugural awards ceremony. The Supplier improvements include new liner materials and resins of the Year award was received based on Energy Services’ to increase strength and constructability and provide outstanding performance and additional support provided a watertight, pressure-rated end termination. to Tesoro on key refinery activities. Corrosion Protection platform innovations We want to thank all members of the Aegion team who work every day to practice our values and reach our goals. • We developed a laser tool to enhance the profiling of Most importantly, we want to thank our customers for internal girth welds for inspection prior to coating with their continued support. our robotics technology. • The construction of an advanced pipe coating facility was Sincerely, completed, enabling the application of a new high-temperature corrosion and flow assurance insulation coating needed in deepwater Gulf of Mexico. • The new C Gate project management tool tracks cathodic protection and alternating current (AC) interference mitigation David Kroon, P.E. surveys and designs for new pipeline construction. Chief Technical Officer Aegion Corporation CORROSION ENGINEERING REVIEW 3 2016 AEGION HIGHLIGHTS COATING PLANT BEGINS FULL PRODUCTION ON NEW THERMAL INSULATION SYSTEM by Randall Perkins Our new Advanced Coating Systems plant opened in late 2016 and high-temperature environments. The ability to mold insulation is now in full production of the ACS™ HT-200 thermal insulation on 80-foot sections saves on field joints and reduces extra system. This new subsea wet thermal insulation system is rated handling of the insulated pipe. The selection of a liquid coating to 205 °C (400 °F). The plant coats 80-ft. pipe joints with a liquid- for an entire pipeline is economically and logistically feasible applied anticorrosion coating using a fully automated process. because of this ability to apply liquid anticorrosion coatings in a Insulation is then applied to the coated joints in the same facility. fully automated environment. Protecting the pipeline, its product A final abrasion resistant topcoat is applied over the insulation and the environment (wet or dry) are top priorities for corrosion to achieve a tough, effective solution that answers the challenge prevention, but surface preparation is the foundation of applying of subsea wet insulation requirements of high-pressure and protective coatings, both in the factory and the field. 4 Aegion Corporation A MILLION HOURS by Todd Brabson The basis of Aegion’s core values is ZERO INCIDENTS ARE on management commitment, employee involvement, hazard POSSIBLE. Aegion’s Corrosion Protection platform in the assessment and training. This proactive approach to safety Middle East embodied that value in 2016. The Middle East team allowed the team to complete nearly 1,200 leading indicator surpassed one million hours worked without a recordable injury activities, almost 850 action items more than their original goal! in December 2016. While this was accomplished in part because of their commitment to ZERO INCIDENTS ARE POSSIBLE, it was also driven by proactive safety management. The team focused AEGION’S INFRASTRUCTURE SOLUTIONS PLATFORM TAKES TOP HONORS by Jayne Shepherd Trenchless Technology magazine, the formulated thermal grout/slurry. premier publication of the trenchless The casing installation is the longest industry, recently