AUTOMATION & DIGITISATION AUTOMATION VOL 12 APR-MAY 2019 ` 100 www.industr.com/en AUTOMATION & DIGITISATION INDUSTRIAL ROBOTS Transforming the future Apr-May Apr-May 2019 I VOLUME 12 Also available in China, Taiwan, Singapore, Malaysia, Thailand & Hong Kong Malaysia, Singapore, Taiwan, Also available in China, A&D - Interview www.industr.com/en Bipin K Chirmure, CEO & Managing Director, Stauff India (p. 17) FOCUS Chemical & Process P. 36 In association with Additive Manufacturing P. 40 Advt Solutions for the Chemical Industry Planning and construction of system solutions ■ Comprehensive fieldbus technology know- Interface and power supply modules how for chemical applications with fieldbus solutions for plants and control cabinet Cabinet guard ■ Modules to isolate, convert, process and ■ Tailor made system solutions with interface condition analog and digital signals devices ■ Monitoring of the door as well as ex- ceedance of temperature and interior humidity ■ Applicable up to zone 1 Distributed signal processing ■ The modular I/O systems excom® and BL20 support application-optimized Identification of mobile signal processing containers and tube stations ■ Use in the non-Ex and Ex areas in zones 1 and 2, as well as 21 and 22 ■ The RFID system BL ident® ensures in- creased plant efficiency and traceability of the production processes through the reliable detection of mobile containers Namur stainless steel sensors ■ The inductive sensors with removable terminal chambers are easily commis- sioned and maintained. ■ High density and chemical resistance, Ex approvals, SIL certificate, extended Connection of field devices temperature range ■ Binary or analog position feedback of ■ Efficient and failsafe connection of field valves. devices thanks to the process wiring con- nection technology realized with our Quick Monitoring of rotary actuators Disconnect connectors ■ Comprehensive portfolio with connectors, ■ The DSU35 inductive dual sensors cap- cables and splitter boxes reduces cabling ture the flap position of rotary actuators ■ Easiest assembly and adjustment ■ Ex approvals and SIL certifications www.turck.com [email protected] / www.turck.co.in | AT11-16E AT11-16E | Tool-free installation in 3 easy steps: the AX8000 multi-axis servo system. www.beckhoff.co.in/AX8000 With the highly compact AX8000 multi-axis servo system, Beckhoff enables quick installation and commissioning of high-performance drive equipment in just 3 easy steps: 1. Fast and tool-free module connection with the new AX-Bridge quick-connection 2. Safe and simple motor connection with plug connector on the AX8000 underside 3. Reduced number of cables and installation cost with One Cable Technology Beckhoff Automation Pvt. Ltd. At the same time, the AX8000 system brings high performance Pune – 411 001, India in a compact design into any control cabinet: with maximum Phone: + 91 20 6706 48 00 control speed and 17 drive-integrated TwinSAFE functions. [email protected] Rittal-bluEplus-A-D-216X279mm+5MM-DEC2018.pdf 1 24-12-2018 11:55:28 C M Y CM MY CY CMY K We Realize Your Smart Design 100 Automation for your Smart Manufacturing 95 From hardware, software solutions to IoT integrated services, Delta's technologies and cross- 75 industry expertise achieve best cost efficiency for you. Standardized or customized production, we make your smart design real. 25 5 0 www.deltaelectronicsindia.com I [email protected] I #DeltaPoweringGreenAutomation A&D Tuesday, April 16, 2019 7:48:43 PM ® rlow-coobsto-aulitomnaktion Robotic-Construction Systems Do your own automation with igus Robolink® - simple, cost-eective and energy ecient. igus Robolinks are freely configurable and immensely flexible. You can get them as single axis or as complete built 5 Axis robot with motors. Suitable for any industry from automation, automobile, machine tools, medical equipments and more. igus.in/robolink 3. 4 DOF system6 Lakhs igus® (India) Pvt. Ltd. 36/1, Sy. No. 17/3, Dodda Nekkundi Industrial Area - 2nd Stage, Mahadevapura, Bangalore - 560048, plastics for longer life® Karnataka, India, Phone +91-80- 45 12 78-00 AN-Radar-4S-EN-IN_Eis_210x270 SOMETIMES THE CHOICE IS DIFFICULT … AN-Radar-4S-EN-IN_Eis_210x270.indd 2 26.07.2018 15:08:47 … THE CHOICE FOR LEVEL 80 GHZ RADAR! One radar sensor for liquids. AN-Radar-4S-EN-IN_Eis_210x270.indd 3 26.07.2018 15:09:02 AN-Radar-4S-EN-IN_Eis_210x270 MEASUREMENT IS EASY: One sensor for bulk solids. Sounds simple, is simple! AN-Radar-4S-EN-IN_Eis_210x270.indd 4 26.07.2018 15:09:30 RADAR LEVEL MEASUREMENT WITH 80 GHZ Industrial processes are becoming increasingly customized and complex. Now it’s even easier to select the right level transmitter for your needs. For a reliable non-contact level measurement solution, just choose VEGAPULS 64 for liquids or VEGAPULS 69 for bulk solids. DYNAMIC RANGE 120 dB FOCUSING 3° Poorly refl ecting media? Dust, No interfering signals from internal condensation, or buildup? Radars with installations. A radar beam angle from best-in-class dynamic range deliver 3° for liquids and 4° for bulk solids. constant visibility of your process levels. PROCESS FITTINGS FROM ¾" ACCURACY +/-1 mm With small connections and a compact Every drop counts with VEGAPULS 64. design, VEGAPULS 64 is the perfect fi t It really scores points for accuracy, in the smallest liquid containers. especially with high value liquids. ADJUSTMENT 80 GHz radar sensors can be adjusted wirelessly with a smartphone or tablet. Did you know? All VEGA level sensors since 2002 can also get Bluetooth. Just click-in a new PLICSCOM display and adjustment module and it’s done! More information: www.vega.com/radar Phone +91 20 6731 4000 | E-mail [email protected] AN-Radar-4S-EN-IN_Eis_210x270.indd 1 26.07.2018 15:08:47 EDITORIAL Automation as a strategy! It’s a known fact that for any manufacturing organisation, investment in automation is vital for establishing and maintaining global competitiveness. A better approach to automation investment begins with a strategic vision that AUTOMATION & DIGITISATION drives a methodical approach to business improvement. Successful manufacturers look at automation from the top down, first identifying the strategic challenges of Knowledge Partner the business, and then finding ways automation can be used to meet those ® challenges and attain business objectives. Smart companies are taking this Progress through Research approach and using automation strategies to implement the right technology in the right way and at the right time and place, to get ahead of the competition. A&D India has been providing contents revolving around automation, robotics and other related topics to help the manufacturing industry leverage the INTERNATIONAL information for greater productivity, efficiency, quality, safety and consistency – parameters that form the key to global competitiveness today. This edition of AUTOMOTIVE A&D India marks its 11th Anniversary. It has been an interesting journey filled with triumphs and challenges. The magazine kept changing and evolving, both in MANUFACTURING print and online versions, with the rapidly changing landscape of the manufacturing industry and of course with the changing reading habits of people. We would like to thank everyone who has helped A&D India become what it SUMMIT 2019 is today – our editorial advisory board members, editorial contributors, advertisers, partners, and most importantly our readers for their trust and Manufacturing Excellence confidence in the publication. I would also like to thank the team A&D India who contributed their bests to grow with the publication and make it the most with Technology Innovations desirable magazine in industrial automation, robotics and allied sectors. Please do write to us with your feedback and suggestions, and also continue 16-17 July 2019 sharing your knowledge and expertise with us! Pune, Maharashtra, India For Delegate Registration, Shekhar Jitkar Sponsorships, Paper Presentations Publisher & Chief Editor & other details, contact: [email protected] Dhiraj Bhalerao (West & South) P V Sivaram Anup Wadhwa Mandar Phadke Chairman - Non Executive Director – AIA CEO, Abhisam Software [email protected] B&R Automation (Automation Industry Association) Former Head – Process Control President - AIA Lanxess India Pvt Ltd +91 9820211816 (Automation Industry Association) Jasbir Singh Vice President – Electrical & Instrument Arcot Rajabahadur Ravi Agarwal Essar Project Management Automation Consultant Sagar Tamhane (North) Director, Pepperl+Fuchs Consultants (Factory Automation) [email protected] Vice President – AIA Ganapathiraman G Thampy Mathew (Automation Industry Association) Vice President & GM Chairman, Fieldbus Foundation India +91 9820692293 (South and South-East Asia) Regional Sales Director, ARC Advisory Group Pepperl+Fuchs Raj Singh Rathee (Process Automation) Alok Kumar (Bangalore) Managing Director Dr KLS Sharma Kuka Robotics India Advisor [email protected] EDITORIAL ADVISORY BOARD EDITORIAL ADVISORY Automation Education & Training +91 8861009443 Overseas Partner: China, Taiwan, Hong Kong & South-East Asia A&D India | Apr-May 19 9 CONTENTS Market Management Focus 14 NEWS Interview Chemical & Process 34 “DOOMED TO FAIL WITHOUT AI?” 36 DIGITAL ACCELERATION IN SPECIALTY CHEMICALS 16 “DIGITALISATION IS CHANGING WHAT WE DO Professor Jörg Krüger, The article explores how digital & HOW WE DO IT” Head of the Industrial Automation technologies expand to address Interview with Michael Wilkinson, Technology Department,