Packaging and Speciality Papers - together, one step ahead April 2016 - English Flexible Label Functional Packaging Papers Papers Smoothness High performance barrier y Convertability t Helio Surface Strength ili s s b Excellent Whiteness Glue e a Stiffness t Adhesion Brightness tn S a l oss l Contrast Printability Tensile F G Properties Home Compostable Tearing Finishing Roughness Absorbency Shade Consistency Sharpness Runnability Optical Food Contact UV Light Fastness Appearance Container- board 1 | [Presentation title] | [Client Name] | [Date] Rigid Release Technical Packaging Liner Papers We offer more than just packaging material and speciality papers As a packaging material and solution provider, we have one major goal: to deliver more than just materials. We are your preferred partner, offering an extensive range of services that promote innovation, which increase the efficiency and profitability of fibre-based solutions. We don’t just supply material: we deliver customized solutions for your specific needs. Our products and solutions will give you the advantages you need in your supply chain. No matter whether you are a converter, printer, designer, com- munication agency or brand owner, you will benefit from these products and solutions. Together, we are one step ahead. This brochure will give you a perfect first impression of the fascinating and multifaceted world of Packaging and Speciality Papers. Packaging and Speciality Papers - together, one step ahead Unique in the market Our strategy is based on four pillars which blend together to drive our major goal. These include first being a sustainable partner with premium product quality and service; second being an innovative packaging company that is not just seen as a substrate supplier; third having an excellent end-user network that both drives our product development strategies and ensures a growing revenue base; and fourth a strategic alliance partner with a global footprint and the size to make a difference in the industry. Strategic Sustainable Innovative alliance Excellent partner company partner with a end user with seen as a global foot print network premium quality solution provider and size A sustainable partner – more than just green As a global pulp and paper producer with growth and outreach over many continents, we are a financially sustainable company and we are dedicated to the speciality papers and boards business. We give great attention to our resources and recycling processes. We see ourselves as a strategic partner for developing future innovation. Our engineers are all experts in their field with high levels of knowledge and we transfer this knowledge across generations. Innovations created by experts Our goal is to introduce at least two paper packaging innovations per year, which is significant in the paper business. With over thirty years of experience and research into papermaking and coatings, our engineers and application specialists are global experts in their field. They work together with our cus- tomers and many strategic partners worldwide to utilise the best technologies and knowledge to develop solutions delivering optimum speciality papers and coatings to an ever changing and growing market. We are working with experts and partners to achieve our goals. The Sappi Alfeld Mill Competence Center of Speciality Papers and Boards Our Alfeld mill is located to the south of Hanover and its origins date back to 1706. It covers over 384.000 m2 and 800 employees. Total mill capacity: 270,000 tons a year of paper and board and 120,000 tons a year of sulphite pulp. In recent years Alfeld Mill has been the focus of an intensive invest- ment program to enable us to use 100% of our capacity for the production of speciality paper and board. Importantly, we have now established in Alfeld mill a Competence Centre for Speciality Papers and Boards. Our product range is reinforced by consistent high quality thanks to our holistic knowledge of paper production and the constant development of individual recipes. Our five papermaking machines with widths from 3.3 to 4.8 meters very efficiently produce coated and uncoated speciality papers and SBB car- tonboards. The grammage ranges from 18 g/m2 up to 400 g/m2. PM1 PM3 PM2 PM4 PM5 Width Annual Grammage Key machinery wire capacity range PM1 3,3m 50.000 mt 100 - 400 g/m2 PM2 4,6m 130.000 mt 40 - 180 g/m2 PM3 4,8m 35.000 mt 36 - 100 g/m2 PM4 3,3m 45.000 mt 62 - 180 g/m2 PM5 4,8m 35.000 mt 17 - 60 g/m2 High Quality Management in all steps of the production The Paper Laboratory Available for testing : 24/7 (five shift operation) Grammages from 18 g/m2 to 400 g/m2 More than 36.000 tested jumbo reels per year Approximately 281.000 single measurements with a Paper Lab machine plus additional manual measurements per year Each jumbo reel tested and certified with a test report Simulation of customer production High Quality Management in all steps of the production The Finishing, Storage and Logistics Sheets and reels distribution Fully automated finishing increases quality and efficiency Fast and efficient logistic services Warehousing Fully automatic high-rack warehouse (11.190 compartments) Several local warehouses to reduce delivery time Production sites around the globe In addition to the competence centre at Alfeld mill we have extended the production of speciality papers and boards into our other European mills. The Maastricht mill is focused on producing atelier, a Folding Box Board (FBB) and the Ehingen mill is producing our topliner Fusion. Further produc- tion sites for Packaging and Speciality Papers are located in Somerset (USA), Cloquet, Tugela and Ngodwana (both in South Africa). Sappi Alfeld (Germany) Sappi Maastricht (Netherlands) Sappi Ehingen (Germany) Sappi Cloquet (USA) Sappi Somerset (USA) Sappi Tugela (South Africa) Sappi Ngodwana (South Africa) Confirmation of sustainability and quality Sappi Europe was the first company to achieve multisite cross border FSC®/ PEFC™ certification. All European mills hold chain of custody certification under the Forest Stewardship Council (FSC®) and/or the Programme for the Endorsement of Forest Certification (PEFC™) Schemes. The Alfeld Mill was the first mill ever to switch to 100% TCF (Totally chlorine free pulp bleaching). As a major paper manufacturer, Sappi Europe is the only company that has ISO 9001, ISO 14001, ISO 50001, EMAS and OHSAS 18001 for all of its production sites. Sustainability at Sappi everyday and every shift As a natural renewable resource company, Sappi is in an excellent position to help drive the renewal of the forestry industry towards a low-carbon future. To make sustainability a success, we have to involve our people. We have chosen to be eco-effective. Eco-effectiveness is a hands-on approach to sustainability involving everyone throughout the company. Every little change or improve- ment can make a difference. Sappi is an environmental management pioneer and certified by different standards. Sappi Europe International health & safety, environmental and quality standards: ISO 9001, ISO 14001, ISO 50001, OHSAS 18001 and EMAS A pioneer with its Chain-of-Custody Certification for its entire European operations: Forest Stewardship Council (FSC®) and the Program for the Endorsement of Forest Certification (PEFC™) schemes Sappi Alfeld Mill Hygiene management in the production of packaging for foodstuffs: DIN EN 15593 Harmlessness declarations (basis: externally tested by ISEGA on compliance with the following standards and regulations): European Directive 1935/2004 EC 2023/2006 European Regulation on good manufacturing practice for materials intended to come into contact with food BfR 36 and FDA compliance certifications for direct contact with certain foodstuff European Directive 94/62/EC on packaging and waste DIN EN 71-3 safety of toys In compliance with food and tobacco regulations: Ingredients (pulp, chemicals) for all speciality grades are carefully selected and controlled for packaging of sensitive goods (food, tobacco) Excellent organoleptic properties: taint and odor free Flexible Packaging High quality consistency • excellent converting properties • suitable for various applications FLEXIBLE PACKAGING PACKAGING Flexible Packaging Coated Papers Uncoated Papers Algro Baress Leine Kraft Algro Fin Leine Mühle Algro Fin T Leine Nature Algro Finess Leine Silk Algro Finess H Leine Teepack Algro Finess T Algro Kraft Y Algro Nature Algro Primess Algro Teepack Algro Vitess Royal Poncho Sappi Packaging and Speciality Papers April 2016 Flexible Packaging Coated Papers Certified for Print Conversion Sheet / Brand Characteristics g/m² Application direct food Process Process Reel contact coated, gloss, offset, flexo, varnishing, embossing, confectionery wrapper, food/snack wrapper, flat bag, Algro Baress 80 - 140 seed bag, detergent bag, carrier and shopping bag, MG base gravure metallizing cigarette softpack coated, matt, offset, flexo, lamination to film and foil, Algro Fin 40 - 130 flour bag, carrier and shopping bag, seed bag, flat bag MG base gravure PE/PVDC coating coated, matt, flexo, Algro Fin T metallizing 40 - 50 cigarette innerliner MG base gravure coated, gloss, flexo, embossing, lamination to film, foil and confectionery wrapper, food/snack wrapper and sachet, soup Algro Finess 40 - 140 pouch, flat bag, pet food bag, sugar sachet, quality wrapper, MG base gravure PE/PVDC coating pharmaceutical sachet, carrier and shopping bag, coffee wrapper coated, gloss, flexo, Algro Finess H lamination 43, 45 lid for yoghurt pot MG base