2012 LuK RepSet® Catalog Includes Clutch System Accessories A clutch job can take up to 7 hours of labor. Offer a clutch that was BUILT for the job. Engineered to work as a team Cheaper” Isn’t Less Expensive For over thirty years, smart automotive sales ü 7KHUHSODFHPHQWFOXWFKPDUNHWLVIXOO professionals and technicians have staked of mix-and-match parts from various their reputation – and their customers’ satisfaction – on genuine LuK RepSet® clutch sources, a practice that creates quality and clutch system components. and installation problems. Don't be fooled by clutch sets that "look- ü 9DOXHSULFHGEUDQGVIURPRIIVKRUH OE"; insist on a genuine LuK RepSet from manufacturers often achieve savings with the leading manufacturer of clutch technology inferior raw materials, third-world labor in the world. and no quality control. ü Every LuK RepSet is 100% functionally tested and guaranteed to meet OEM ü 4XDOLW\IODZVDUHQRWDOZD\VYLVLEO\ performance specifications. obvious. Parts might bolt-up, but will ü Each set contains everything your fail prematurely – often shortly after customer needs to do the job right: installation. new clutch, disc, release bearing, pilot bearing (where required), spline tool, Go with the team that KNOWS clutch. and lubricant. All engineered and 7KDQN\RXIRU\RXUEXVLQHVV manufactured to work as a team. ü As an original-equipment supplier, LuK develops the performance specifications for individual vehicle applications. Each component is engineered and manufactured for flawless performance. TABLE OF CONTENTS Saturn Passenger Car 229 Van & SUV Truck, Light APPLICATIONS 3 Light Truck, SUV & Van 230 Car, Passenger Scion 231 Seat 231 Passenger Car / Light Truck, SUV & Van 3 Sterling 232 Acadian 3 Subaru Passenger Car 232 Acura 3 Light Truck, SUV & Van 236 Alfa Romeo 6 Suzuki Passenger Car 236 American Motors 7 Light Truck, SUV & Van 238 Asuna 9 Toyota Passenger Car 239 Audi 9 Light Truck, SUV & Van 247 BMW Passenger Car 16 Triumph 251 Light Truck, SUV & Van 33 Truck Medium Volkswagen Passenger Car 251 Buick 34 Light Truck, SUV & Van 259 Cadillac 36 Volvo 261 Checker 36 Yugo 265 Chevrolet Passenger Car 37 Light Truck, SUV & Van 48 Chrysler 67 Medium Truck 266 Daewoo 70 Chevrolet 266 Daihatsu 70 Dodge 275 Dodge Passenger Car 71 Ford 276 & Tools Lists, Numeric Light Truck, SUV & Van 78 GMC 279 , Supersessions Eagle 79 International 288 Fiat 91 Isuzu 289 Ford Passenger Car 91 Light Truck, SUV & Van 99 PART NUMBER SUPERSESSIONS 291 GEO 116 GMC 117 NUMERIC LISTS 292 Honda Passenger Car 136 LuK RepSets 292 Light Truck, SUV & Van 140 Flywheels 299 Hummer 141 Index Make to Model Hydraulic Clutch Release Systems 301 Hyundai Passenger Car 141 Master Cylinders 302 Light Truck, SUV & Van 144 Release Cables 305 Infiniti 145 Release Forks 306 International 145 Slave Cylinders 307 Isuzu Passenger Car 147 Light Truck, SUV & Van 148 Jaguar 151 TOOLS 310 Jeep 152 Kia Passenger Car 159 MODEL TO MAKE INDEX 311 Light Truck, SUV & Van 160 Lada 161 Step Flywheel FLYWHEEL STEP DIMENSIONS 319 Dimensions Land Rover 161 Lexus 162 Lincoln 162 TECHNICAL BULLETINS 327 Mazda Passenger Car 163 English 327 Light Truck, SUV & Van 168 Spanish 335 Mercedes-Benz 171 French 343 Mercury 175 Merkur 179 DIAGNOSTIC INFORMATION Meteor 180 Clutch Function and Component Parts 351 Bulletins Technical MG 181 Mini 181 Installation Tips 354 Mitsubishi Passenger Car 182 Diagnostics 356 Light Truck, SUV & Van 185 Chatter 356 Nissan Passenger Car 187 Hard Pedal 358 Light Truck, SUV & Van 193 Noise 359 Oldsmobile 196 Release Systems 361 Opel 200 Slipping 363 Peugeot 200 Plymouth Passenger Car 201 Illustrations 365 Information Diagnostic Light Truck, SUV & Van 207 Pontiac 209 Porsche 222 Renault 225 Saab 226 © 2011 Schaeffler Group USA Inc. All rights reserved. Printed in U.S.A. Visit us online at Schaeffler-Aftermarket.us '&"563&4t-*.*5&%8"33"/5:t"##3&7*"5*0/4 FEATURES This catalog was designed to make it easy to locate The information listed in this catalog concerning the correct LuK RepSet and clutch system accessories applications and part numbers has been compiled for your application. Listings are arranged alpha- from reliable sources. To the best of our knowledge, numerically by make, model, engine size and model the data is correct; however, Schaeffler Group USA Inc. year. Listings with no specific designation in the cannot assume responsibility for errors found in this “application” column include all variations of the catalog or in existing or future catalogs or bulletins. model. Before ordering, refer to the “Notes” column This catalog supersedes all previous catalogs and for important technical information. listings. Abbreviations used throughout the catalog appear For application, diagnostic or installation questions, below. call the LuK Technical Hotline at 1-800-274-5001. LIMITED WARRANTY Schaeffler Group USA Inc. warrants that LuK products Under no circumstances shall Schaeffler Group USA are free from defects in both workmanship and materials. Inc. be liable for indirect, consequential, incidental or LuK RepSets are warranted for a limited period of 12 punitive damages regardless of whether such claim is months or 12,000 miles (19,312 kilometers) from the based upon breach of contract, tort, strict liability or date of installation (whichever occurs first), and LuK otherwise. PRO GOLD PERFORMANCE for a limited period of 90 This warranty does not cover the following: days, from the date of installation, provided the clutch, disc, release bearing and pilot bearing are properly t 1SPEVDUSFUVSOFEXJUIPVUBMMPSJHJOBMDPNQPOFOUT replaced, and the flywheel is properly resurfaced or t 1SPEVDUT UIBU IBWF CFFO BMUFSFE JNQSPQFSMZ replaced. This warranty does not cover failure or installed or damaged by accident, negligence malfunctions resulting from use for high performance or misuse. or racing purposes, accidents, improper application t 1SPEVDUT EBNBHFE CZ FYDFTTJWF IFBU DBVTFE or installation, modification, alteration, improper by slipping. servicing, tampering, normal wear and tear or abuse. t $MVUDIFTXJUICFOUPSCSPLFOESJWFTUSBQT Clutch cables, slave cylinders, master cylinders, release t 0JMBOEHSFBTFDPOUBNJOBUFEDMVUDIFTPSEJTDT forks and flywheels are warranted for a limited period of 90 days from the date of installation. t %JTDTXJUICFOUPSCSPLFOSFUBJOFSQMBUFT CSPLFOPS missing damper springs or damaged hub splines. Schaeffler Group USA Inc. reserves the right to inspect t %JTDTPSSFMFBTFCFBSJOHTJOTUBMMFECBDLXBSET any products in question and to make a judgment on the warranty claim. Product returned for a warranty Consider replacing the following parts since in all cases claim must be returned to the distributor from which it they cannot be inspected for damage visually: clutch was purchased, accompanied by a completed warranty cable, slave cylinder,master cylinder. card; clutch sets must also include an invoice showing For application, diagnostic or installation questions, that the flywheel was resurfaced or replaced. Shipping contact your distributor or call the LuK Technical Hotline charges must be prepaid by the customer. at 1-800-274-5001. There are no warranties other than as specifically referenced in this document, and Schaeffler Group USA Inc. disclaims, whether express or implied, any and all warranties of merchantability and/or warranties of fitness for use for a particular purpose. ABBREVIATIONS 4-Bbl ....Four-Barrel Carburetor GVW ....Gross Vehicle Weight 4-Cyl ....Four-Cylinder Engine L. Liter 4-Dr. .....Four-Door NA ......Not Available 4-Spd ....Four-Speed Transmission O.D. .....Outer Diameter 4WD ....Four-Wheel Drive O.E. .....Original Equipment 5.0L .....Five-Liter Engine OHC .....Overhead Camshaft 360”. 360 Cubic Inch Engine OHV .....Overhead Valve ABS .....Anti-Lock Brake System RWD ....Rear-Wheel Drive AWD ....All-Wheel Drive SOHC . Single Overhead Camshaft CSC .....Concentric Slave Cylinder SPI ......Split Port Induction DMF .....Dual Mass Flywheel TBA .....Availability To Be Announced DOHC . Dual Overhead Camshaft TBI ......Throttle-Body Injected FI .......Fuel-Injected Trans. Transmission FWD ....Front-Wheel Drive VIN .....Vehicle Identification Number 2 Technical Hotline 1.800.274.5001 1"44&/(&3$"3-*()5536$, 4677"/ "$"%*"/t"$63" DISC SIZE Van & SUV Truck, Light ENGINE YEAR APPLICATION PART NO. NOTES O.D. SPLINE TEETH Car, Passenger ACADIAN ACADIAN Clutch Kit 4 Cylinders L4, 2.5L 1966-69 04-003 10 1] 10 1 6 Cylinders L6, 3.8L 1966-70 04-003 10 1] 10 1 L6, 4.1L 1966-71 04-003 10 1] 10 1 8 Cylinders V8, 5.0L 1968 3-Spd, 10” Clutch 04-003 10 1] 10 1 1968-71 4-Spd 04-021 10_ 1] 10 1 V8, 5.4L 1968-69 04-021 10_ 1] 10 1 V8, 5.7L 1968-71 w/ 10 Splines 04-049 10]a 1] 10 1 1971 w/ 26 Splines 04-020 10]a 1] 26 1 Flywheel 8 Cylinders V8, 5.7L 1968-71 Engine Code L88 LFW131 BEAUMONT Clutch Kit 4 Cylinders L4, 2.5L 1962-63 04-003 10 1] 10 1 6 Cylinders L6, 3.2L 1962-65 04-003 10 1] 10 1 L6, 3.8L 1964-65 04-003 10 1] 10 1 8 Cylinders V8, 4.6L 1964-65 Flat Diaphragm 04-002 10_ 1] 10 1 Raised Diaphragm 04-021 10_ 1] 10 1 10” Clutch 04-003 10 1] 10 1 V8, 5.4L 1964-65 04-021 10_ 1] 10 1 CANSO Clutch Kit 4 Cylinders L4, 2.5L 1963-66 04-003 10 1] 10 1 6 Cylinders L6, 3.2L 1963-67 04-003 10 1] 10 1 8 Cylinders V8, 4.6L 1964-67 Flat Diaphragm 04-002 10_ 1] 10 1 Raised Diaphragm 04-021 10_ 1] 10 1 10” Clutch 04-003 10 1] 10 1 V8, 5.4L 1965-67 04-021 10_ 1] 10 1 INVADER Clutch Kit 4 Cylinders L4, 2.5L 1962-66 04-003 10 1] 10 1 6 Cylinders L6, 3.2L 1962-67 04-003 10 1] 10 1 8 Cylinders V8, 4.6L 1964-67 Flat Diaphragm 04-002 10_ 1] 10 1 Raised Diaphragm 04-021 10_ 1] 10 1 10” Clutch 04-003 10 1] 10 1 V8, 5.4L 1965-67 04-021 10_ 1] 10 1 ACURA 1.6EL Clutch Kit All 1999-00 08-022 8] c 20 NOTES 1 Refer to LB179 regarding correct release bearing/fork attachment.