TRUCK SOLUTIONS CONTENTS A/C system Emissions Diagnostics diagnostics diagnostics and recharging page 4 page 22 page 24 2 TRUCK Solutions The worldwide diagnostics specialists For twenty years now TEXA has been synonymous with automotive diagnostics all over world, with products covering electronic and electrical diagnostics, exhaust gas emissions control and vehicle air- conditioning diagnostics and recharging. TEXA has progressively developed an extraordinary worldwide network, with around 700 distributors operating in almost 100 countries. Complete and modular offering TEXA offers automotive technicians complete support during all stages of vehicle repairs: from analysis of fault symptoms, to identification of the right spare part. TEXA guarantees un unrivalled offering of tools and services that meet all customer requirements: Autodiagnostics tools, Operating software that’s Customer service through on-board diagnostics, always updated with vast call centers, online repair electrical diagnostics, databases of diagnostics, support and an extensive emissions diagnostics, technical and service in- database of solutions. air-conditioning system formation. diagnostics and mainte- nance. Specialist training through courses for automotive technicians and students of professional and technical training institutes. Just one display tool can be used to manage all types of diagnostics operations, on-board diagnostics, electrical diagnostics, emissions diagnostics and air-conditioning diagnostics. That’s not all: with the introduction of “Apps”, additional services can be made available for immediate access to exclusive functions, ensuring a unique vehicle servicing experience. 3 Diagnostics solutions A highly efficient professional partner, an essential workmate. 4 TRUCK Solutions TEXA provides diagnostics solutions for five different sectors: CAR, TRUCK, BIKE, OFF-HIGHWAY (AGRI and CONSTRUCTION) and MARINE, and within each of these offers unrivalled coverage of makes and models, ranging from European to Asian and US vehicles, managed by a worldwide development team. TEXA is the only company operating in the TRUCK sector that develops in-house both its diagnostic resources and the related database, with interactive wiring diagrams, system datasheets and detailed component charts, technical bulletins and mechanical data. IDC4 TRUCK is constantly extended based on continuous feedback received from HGV technicians, who in order to provide autodiagnostics services require accurate and up-to- date technical documents, as well as specialist training. All this is the result of the ongoing development work performed by our technical personnel to extend and increase the number of makes/vehicles our diagnostics solutions can be used on, both the latest models and older versions. IDC4 VEHICLE COVERAGE TRUCK MITSUBISHI FUSO FIAT VAN HOOL AGRALE MULTICAR GOLDEN DRAGON VDL BERKHOF ASTRA NISSAN GULERYUZ VDL BOVA AUTOCAR O.ZETA CLES HINO VDL BUS AVIA PETERBILT HYUNDAY VDL BUS & COACH BEIFANG BENCHI RENAULT TRUCKS IRISBUS VDL JONCKHEERE BREMACH SCANIA IRIZAR VISEON BUCHER-SCHÖRLING SHAANXI ISUZU VOLKSWAGEN BUS CARMICHAEL SHACMAN IVECO VOLVO TRUCKS CVS FERRARI STERLING KAMAZ VOLZHANIN DAEWOO TADANO FAUN KING LONG YUTONG DAF TATRA LEXEA WRIGHT BUS DENNIS EAGLE TERBERG LIAZ DODGE TEREX MAN LIGHT VEHICLES DONGFENG VOLKSWAGEN TRUCKS MARCOPOLO AGRALE DULEVO VOLVO TRUCKS MAZ (BUS) CITROËN E-ONE WESTERN STAR MERCEDES-BENZ DACIA ERF MERCEDES-BENZ (BRASIL) DODGE FAW BUS MERCEDES-BENZ (EVOBUS) FIAT FORD AGRALE MERKAVIM FORD FODEN ALEXANDER DENNIS MITSUBISHI FUSO HYUNDAI FREIGHTLINER AUTODROMO NEOPLAN IVECO GAZ AUTOSAN NOGE LDV GMC AYATS OPTARE MERCEDES-BENZ HINO BARBI OTOKAR MERCEDES-BENZ (EVOBUS) HYUNDAY BEIFANG BENCHI PAZ NISSAN INTERNATIONAL BCI RAMPINI OPEL (GM) ISUZU BEULAS RENAULT TRUCKS PEUGEOT IVECO BLUE BIRD SCANIA RENAULT IVECO (BRASIL) BMC SETRA SOLLERS FIAT IVECO DVD BREDAMENARINI SHENLONG SUZUKI KALMAR CACCIAMALI SOLARIS TOYOTA KAMAZ CAIO SOLBUS VOLKSWAGEN KENWORTH CASTROSUA SOR LIEBHERR COMIL SUNSDEGUI MACK CROBUS TATA MAN DAEWOO BUS TEMSA MAZ DALLA VIA TOYOTA MERCEDES-BENZ DE SIMON TOYOTA CAETANO MERCEDES-BENZ FAST TVM-MARBUS (BRASIL / ASIA PACIFIC) TRAILER AND SEMI TRAILERS POWER TRAIN BPW WABCO DEUTZ HALDEX BREMACH DETROIT KNORR WRIGHT BUS PACCAR THERMOKING VM MOTORI VOITH 5 The App concept* Electronics are becoming increasingly common on modern vehicles, spreading to components that not so long ago were simply mechanical. This has created a situation in which new requirements arise due to diversification of the services offered by automotive technicians and the evolution ofcustomer vehicle fleets. As a consequence, automotive technicians need to carry out a much vaster range of procedures, making it harder to choose the best diagnostics tools and subscription services for their workshop. To meet these new requirements, TEXA not only provides traditional subscriptions and upgrade options, but also an innovative diagnostic “App” concept, inspired by the world of consumer electronics. From the IDC4 main menu, customers can now access the TEXA APP, offering a list of Apps available: functions that are not available for the customer’s profile are identified by a darker icon. To order any of these Apps, customers can simply click the icon, opening a simple and user-friendly procedure to order the App from the reseller and install it on their tool. 6 TRUCK Solutions As well as functions available on payment, free applications will also be provided, either by TEXA directly or its partners. TEXA has introduced this new concept as a way of offering automotive technicians the possibility to develop a modular tool that reflects their professional development, implementing new functions and upgrades at any time. * Check the availability of TEXA Apps for your tool. 7 Unbeatable autodiagnostics Autodiagnostics are the heart of the system, the main function required by technicians for efficient servicing. It is also the area where TEXA has focused its extensive know-how. The TEXA IDC4 autodiagnostics environment provides direct access to individual functions, such as reading parameters and system status, reading errors, activation of individual components to check operation, and setting and calibration functions. ERROR screen listing the problems/malfunctions saved to the ECU, with a detailed description of each one and the related FREEZE FRAME. PARAMETERS/STATU- SES screen of inputs and outputs processed by the ECU with a numerical and graphic display. ACTIVATIONS screen with component test functions and the possibility of a graphic report on correct function. SETTINGS screen with the possibility of calibrating, initialising and program- ming the system as envisa- ged, to complete the repair. 8 TRUCK Solutions Total coverage, extraordinary functions Freeze Frame Freeze Frame allows you to display a set of additional parameters and data that show the working conditions when the fault occurs. So, it is possible to find in the faults page the icon beside the error name. Making a click on it, brings to a page with the memorised data at the moment of the fault. Fault help The simpler and most accessible information is the “Fault Help” function. When available, there is a question mark icon beside the fault detected. The help content can give some information to better understand the meaning of the fault message and, eventually, some first checks to made. Recording of a diagnostic session (Rec & Play) Sometimes a fault is active only during peculiar driving condition: for example the truck “lose power when uphill” or “when is put under heavy stress”, or also “the lamp is on only when the water engine is hot”. Those kind of problems, normally, require a test drive with an active Self-Diagnosis, to check the parameters values du- ring the real driving condition. In those cases it is possible to use the advan- ced recording functions of the TEXA Self-Diagnosis software, that permit the recording of parameter values and the faults that can happens during a test drive. It is possible to use those data later, inside the office, to analyse and understand the problem, and also to generate a printed report of the test drive performed. 9 DASHBOARD One of the exclusive functions made available by the AXONE 4 display tool and its IDC4 PREMIUM software is DASHBOARD, offering the possibility to display the vehicle’s engineering parameters, associated with user- friendly and attractive graphics that reproduce an HGV dashboard, mechanical components and system operating logic. 10 TRUCK Solutions SPECIAL REPROGRAMMINGS Specific vehicles and/or systems may have special functions, such as: • reprogramming of new generation air dryers (APU: Air Processing Unit / APM: Air Processing Module); • complete programming of ZF As-Tronic® transmissions; • advanced configuration of new EBS braking systems on trailers; • replacement of electronic control units, with the possibility to transfer the parameter settings from the old to the new unit. These functions have been fully implemented on IDC4 TRUCK, for simple and safe operation. Knorr APU/APM Wabco EBS-2 Knorr TEBS G2 ZF As-tronic Bosch Denoxtronic Wabco EBS-E 11 AUTOMATIC CONTROL UNIT SCAN: TGS3s TGS3s is the extraordinary function that allows you to automatically scan all the control units that can be diagnosed in the vehicle you are working on, in no time at all. Besides carrying out the scan on all the control units, TGS3s also allows you both to view an accurate report of the faults detected, as well as delete them. At the end