OE GRADE BRAKE & FRICTION SOLUTIONS AFTERMARKET CATALOG THE CARLISLE AFTERMARKET ADVANTAGE TABLE OF CONTENTS At Carlisle, we are proud to maintain our position as a brake system products available for todays on- and off- top-tier supplier for providing highly engineered motion highway fleet owners and equipment operators. control solutions for severe duty and high energy The Carlisle Aftermarket Advantage applications. OE-grade product development processes Carlisle product and design engineering teams are 2 CARLISLE FRICTION MATERIALS and global capabilities ensure Carlisle has the capacity available to work with your technical support teams to to provide high-quality, cost-competitive solutions. optimize an appropriate solution in order to meet the Wet Friction Discs & Components specifications of your application. 3 Table of Contents 16-29 When choosing a Carlisle product, our customers expect a quality solution that will keep their application From an aftermarket service kit to a complete brake On-Highway Disc Brake Pads operating at an OE level of performance under the system solution, Carlisle’s engineering support and 4 About Carlisle Brake & Friction 30-81 toughest environmental conditions. Carlisle remains aftermarket sales representatives are prepared to help determined to produce the highest quality customers obtain industry-proven solutions the first time, every time. 82-86 On-Highway Buttons & Rivets CARLISLE BRAKE & FRICTION AFTERMARKET ADVANTAGE (OE GRADE PRODUCTS) 6 REASONS TO CHOOSE CARLISLE CARLISLE BRAKE ASSEMBLIES AFTERMARKET PRODUCTS 5 Aftermarket Capabilities 87-92 Park and Emergency Brakes + Kits 6-7 Markets Served 93-105 Service Brakes + Kits 1 2 3 8 Brake Assemblies Combination Brakes + Kits Original Equipment Design Engineering Quality Assurance 106-107 Heritage 9 Wet Friction Discs & Components 4 5 6 10 On-Highway Friction CARLISLE HYDRAULIC CONTROL PRODUCTS Limited Lifetime Global Customer Experienced Warranty Support Customer Service 11 Hydraulic Actuation 108-119 Standard & Boosted Master Cylinders 12-13 Aftermarket Kits 120-125 Hydraulic Valves and Adjusters CARLISLE OFFERS OE GRADE BRAKE AND FRICTION SOLUTIONS 14 Advanced Technology • OE and Aftermarket products are manufactured in the same ISO-certified facilities 15 Customer Solutions Expertise • OE and Aftermarket products are manufactured on the same production lines • Production of OE and Aftermarket products are managed by the same quality control/SPC system • Carlisle Aftermarket products offer specific features not available from most aftermarket suppliers 2 www.CarlisleCBF.com 1-855-403-9083 3 ABOUT CARLISLE BRAKE & FRICTION AFTERMARKET CAPABILITIES BRAKE ASSEMBLIES CALIPER BRAKE DEVELOPMENT - DESIGN GAS NITRIDING: AND TESTING: • Process designed to increase strength and • Extensive lab and field testing ensure performance hardness without affecting the rest of the part characteristics meet all theoretical models • Provides part durability, reducing downtime due Carlisle Brake & Friction is a global leader in the Carlisle’s long-standing history of design successes • Custom designed testing equipment simulates real to fatigue, distortion or breakage development and supply of severe-duty and high and demonstrated performance can be attributed world conditions and confirms engineering premises performance brake, friction and hydraulic actuation to years of experience in research and development, • Performed on all Carlisle friction discs and product technologies, servicing both the Original testing proficiency and manufacturing excellence on • Structural endurance testing machines and opposing plates Equipment and Aftermarket customer base in a variety a global scale. inertia dynamometers test overall strength of end markets. and performance More than 1,700 employees worldwide support Carlisle is committed to providing customers with our diverse motion control market segments with premium quality brake system product solutions for innovative solutions as well as a commitment and both on- and off-highway applications. At Carlisle, expertise that only a company with decades of the rigid quality, application testing and validation industrial braking experience can provide. standards of our products result in motion control system components that demonstrate infallible field Every day we are building stronger, closer relationships performance and provide superior customer value. with customers, using our insight and experience Carlisle products are performance proven, offering in order to specifically tailor solutions to meet their the best possible value for aftermarket distributors, individual needs. From identifying the appropriate HYDRAULIC ACTUATION fleet owners and off-highway operations. For decades, brake, friction, hydraulic or aftermarket kit solution Carlisle products remain a preferred brake system for your application to troubleshooting maintenance BOOSTER AND MASTER CYLINDER solution by professional repair shops and fleets striving inquiries‚ Carlisle provides the customer service CALIPER BRAKE VALIDATION AND TESTING PROCEDURES: to maintain the superior OE quality of their on-highway and support necessary to keep your equipment up PERFORMANCE TESTING: • Environmental chambers test performance under vehicles and off-highway mobile equipment. and running smoothly. • Dynamic friction (torque) tests are designed to various possible conditions of a given application simulate performance conditions under various application loading • Hydraulic testing capabilities measure durability and validate lasting performance • Chemical and thermal analysis equipment measures temperature saturation versus duty cycle • Failure analysis assessments ensure quality • Heat fade tests evaluate performance characteristics following an extreme heat episode • Torque fatigue procedures test performance and durability under the most severe conditions Began production of Produced first Licensed Frendo- CIBF originates from Acquired Meritor FRICTION PRODUCTS transmission linings sintered metallic Abex in Italy and built BF Goodrich off-highway off-highway brake for the Ford Model T friction for tanks new plant brake division division FURNACE FLATTENING: HYDRAULIC VALVE TESTING AND DESIGN: • Provides stress relief for additional hardness • Each and every Carlisle valve is both performance control following heat treat and grinding and leak tested to ensure the highest level of quality 1920 1930 1940 1950 1960 1970 1980 1990 2000 2010 • Ensures part flatness, parallelism and hardness • Tested and proven capable of up to 3500 PSI for proper fitment and performance input pressures First use of sintered Supplied brakes for Introduced paper Among the first group of Acquired Hawk/ metal brake discs in the first generation of friction for heavy- suppliers approved by the Wellman Products • Performed on all Carlisle friction discs and • Flow rate measures and pressure tolerance testing Goodyear airplane brakes CAT mining trucks duty applications CAT quality audit team Group opposing plates demonstrate superior flow capacity 4 www.CarlisleCBF.com 1-855-403-9083 5 MARKETS SERVED MARKETS SERVED MINING INDUSTRIAL MINING PRODUCT SOLUTIONS: Wet Brake Friction Discs, Disc Brake Pads, INDUSTRIAL PRODUCT SOLUTIONS: Wet Brake Friction, Drum Brakes, Dry Caliper Dry Caliper Service Brakes, Park and Emergency Brakes, Hydraulic Actuation, Service Brakes, Disc Brake Pads, Hydraulic Actuation, Clutch Friction Manifolds, Charge Valves, Clutch Discs, Transmission Discs CARLISLE SERVED INDUSTRIAL APPLICATIONS: Cranes, Material Handling CARLISLE SERVED MINING APPLICATIONS: Front-end Loaders, Backhoe Vehicles, Oil Rigs, Airport Tugs, Telehanders, Logging and Forestry Equipment Loaders, Wheel Loaders, Haulage Trucks, Tractors, ADT’s, Rough Terrain Cranes, Underground Mining, Winches and Tow Behind Scrapers AGRICULTURE ON-HIGHWAY AGRICULTURAL PRODUCT SOLUTIONS: Wet Brake Friction Discs, Hydraulic ON-HIGHWAY PRODUCT SOLUTIONS: Disc Brake Pads, Clutch Buttons, Brake Actuation, Disc Brake Pads, Service Brakes, Park Brakes, Ball on Ramp Brakes, Blocks, Brake Shoes and Lined Shoe Assemblies Drum Brakes, Clutch Discs, Transmission Discs CARLISLE SERVED ON-HIGHWAY APPLICATIONS: CARLISLE SERVED AGRICULTURAL APPLICATIONS: Tractors, Combine Class 3 – 8 Commercial Trucks Harvesters, Roller Mills, Scrapers, Utility Vehicles, Material Handling CONSTRUCTION MILITARY CONSTRUCTION PRODUCT SOLUTIONS: Clutch Friction, Wet Friction, Hydraulic MILITARY PRODUCT SOLUTIONS: Park Brakes, Service Brakes, Actuation, Service Brakes, Park and Emergency Brakes, Disc Brake Pads Combination Brakes, Hydraulic Actuation, Clutch Discs, Transmission Discs, Wet and Dry Friction CARLISLE SERVED CONSTRUCTION APPLICATIONS: Backhoe Loaders, Front- end Loaders, Wheel Loaders, Pavers, Graders, Excavators, Rollers, Scrapers CARLISLE SERVED MILITARY APPLICATIONS: Light to Heavy-duty Armored Bulldozers, Mobile Cranes, Haulage Trucks, Telehanders, ADT’s, Lift Trucks Vehicles, Tanks, Military Transports, and Aircraft Barriers (cable brake), Land Attack and Assault Vehicles AEROSPACE MOTORSPORTS AEROSPACE PRODUCT SOLUTIONS: Steel Brake Rings, Steel Brake Cups, Steel MOTORSPORTS PRODUCT SOLUTIONS: Disc Brake Pads, Clutch Transmission Brake Insulators Friction, Disc Brake Rotors CARLISLE SERVED AEROSPACE APPLICATIONS: Commercial and Military jets, CARLISLE SERVED MOTORSPORT APPLICATIONS: Circle Track, Dirt Track, Road Small Multipurpose Airliners and Helicopters. Course, Drag Racing, Endurance, Rally and Stock Car Racing 6 www.CarlisleCBF.com