Revere Fireplace Insert Owner's Manual Masonry Fireplace Insert Zero-Clearance (Metal) Fireplace Insert Save these instructions for future reference SAFETY NOTICE: If this appliance is not properly installed, a house fire may result. For your safety, follow the installation directions. Contact local building or fire officials about restrictions and installation inspection requirements in your area. Copyright 2015, T.I. $10.00 100-01339 4150520 Listed Tested to: U.L. 1482, ULC S627, & ULC S628 2 Introduction Introduction We welcome you as a new owner of a Lopi Revere wood-burning insert. In purchasing a Lopi Revere you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics. The Lopi Revere is one of the finest appliances the world over. This manual will explain the installation, operation, and maintenance of this appliance. Please familiarize yourself with the Owner's Manual before operating your appliance and save the manual for future reference. Included are helpful hints and suggestions which will make the installation and operation of your new appliance an easier and more enjoyable experience. We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your appliance. Important Information No other Lopi Revere appliance has the same serial number as yours. The serial number is stamped onto Register your warranty online at: the label on the back of the appliance. traviswarranty.com This serial number will be needed in case you require Save Your Bill of Sale. service of any type. To receive full warranty coverage, you will need to show evidence of the date you purchased your heater. Model: Lopi Revere ND We suggest that you attach your Bill of Sale to this Serial Number: page so that you will have all the information you need in one place should the need for service or information Purchase Date: occur. Purchased From: © Travis Industries 100-01339 4150520 Table of Contents 3 Introduction ...................................................... 2 Burning Your Heater ...................................... 18 Important Information ...................................... 2 Optional Blower Operation ........................... 19 Installation Options .......................................... 6 Re-Loading the Insert .................................... 19 Features ............................................................ 6 Overnight Burn ............................................... 19 Heating Specifications ..................................... 6 Normal Operating Sounds ............................ 19 Dimensions ....................................................... 6 Hints for Burning ........................................... 20 Emissions ......................................................... 6 Selecting Wood .............................................. 20 Why Dry Wood is Key ......................................... 20 Planning the Installation .................................. 7 Wood Cutting and Storage .................................. 20 Preparation for Installation .................................... 7 Do Not Burn List .................................................. 21 Additional Accessories Needed for Installation ..... 7 Installation Considerations .................................... 7 Troubleshooting ............................................. 22 Packing List ...................................................... 7 Daily Maintenance (while Insert is in use) ... 23 Remove Ash (if necessary) ................................. 23 Fireplace Requirements .................................. 8 Clean the Glass (if necessary) ............................ 23 Fireplace Altered Tag ....................................... 8 Monthly Maintenance (while appliance is in Insert Placement Requirements ..................... 9 use) .................................................................. 24 Masonry Fireplace Requirements .................. 9 Door and Glass Inspection .................................. 24 Creosote - Formation and Need for Removal ..... 24 Zero-Clearance (Metal) Fireplace Requirements ................................................. 10 Yearly Maintenance ....................................... 25 Touch-Up Paint ................................................... 25 Hearth Requirements ..................................... 11 Cleaning the Air Duct and Blower (if applicable) . 25 Drafting Performance .................................... 11 Firebrick and Baffle Inspection ............................ 25 Insert Rollers .................................................. 11 Door Parts ....................................................... 26 Leveling Bolt Installation ............................... 11 Replacing the Glass ............................................ 26 Replacing the Door Gasket ................................. 26 Block-Off Plate Installation ........................... 12 Replacing the Door Handle ................................. 26 Insert with Positive Connection ........................... 13 Firebox Parts .................................................. 27 Insert with Direct Connection (Masonry Fireplace Only ) .................................................................. 13 Floor and Side Firebrick Removal & Replacement27 Safety Notice .................................................. 14 Baffle Removal & Replacement .................... 28 Before Your First Fire .................................... 14 Air Tube Removal & Replacement ............... 28 Verify the Installation ........................................... 14 Listing Label ................................................... 30 Curing the Paint .................................................. 14 Door Shell Installation ................................... 31 Carbon Monoxide (CO) Emissions ...................... 14 Nickel (Cast Iron) Doors Only ............................. 31 Over-Firing the Insert .......................................... 14 Surround Panels ............................................ 33 Opening the Door ........................................... 15 Rectangular Panels ............................................. 33 Bypass Operation .......................................... 15 Installation Instructions ....................................... 33 Starting a Fire ................................................. 16 Front Blower (part # 99000123) .................... 35 Adjusting the Burn Rate ................................ 17 Switching the Power Cord to the Left Side .......... 35 Approximate Air Control Settings ........................ 17 Front Blower Installation Instructions .................. 35 Understanding Your Heater’s Combustion System ............................................................. 18 © Travis Industries 100-01339 4150520 4 Safety Precautions The viewing door must be Gasoline or other flammable closed and latched during liquids must never be used to operation. start the fire or "Freshen Up" the Smoke from this appliance may fire. Do not store or use active a smoke detector when Gas gasoline or other flammable the door is open. liquids in the vicinity of this appliance. Never block free airflow through the air vents on this appliance. This appliance is designed and Ashes must be disposed in a approved for the burning of cord metal container with a tight lid wood only. Do not attempt to and placed on a non- burn any other type of fuel other combustible surface well away than cord wood in this ASHES from the home or structure. appliance, it will void all warranties and safety listings. Do not touch the appliance while Keep furniture, drapes, curtains, it is hot and educate all children wood, paper, and other of the danger of a high- combustibles a minimum of 36" temperature appliance. Young away from the front of the children should be supervised 36" appliance. when they are in the same room as the appliance. This appliance must be properly Contact your local building installed to prevent the officials to obtain a permit and possibility of a house fire. The information on any installation instructions must be strictly restrictions or inspection adhered to. Do not use Ok requirements in your area. makeshift methods or Notify your insurance company compromise in the installation. of this appliance as well. Inspect the chimney connector and chimney at least twice This appliance must be monthly and clean if necessary. connected to a listed high Creosote may build up and Type Clay temperature (UL 103 HT) cause a house fire. HT Liner residential type chimney or an Do not connect this appliance to approved masonry chimney with any chimney serving another a standard clay tile, or stainless appliance. steel liner. © Travis Industries 100-01339 4150520 Safety Precautions 5 When installed in a mobile home, this appliance must be Do not place clothing or other bolted to the floor, have outside flammable items on or near this air, and not be installed in the appliance. Mobile bedroom (Per H.U.D. Home requirements). Check with local building officials. Never try to repair or replace This wood heater has a any part of this appliance unless manufacturer-set minimum low instructions are given in this burn rate that must not be manual. All other work must be altered. It is against federal done by a trained technician. regulations to alter this setting or Do not make any changes or otherwise operate this wood modifications to an existing heater