Revised Final Environmental Impact Assessment And Environmental Management Plan Expansion of Ferro Alloys plant from 11,500 TPA to 37,500 TPA (Product Mix of Silico Manganese, Ferro Manganese & Ferro Silicon within the Allowed Capacity) At Phase – IV/C- 1 (P) 3 Industrial Area, Village: Goradih Balidih, PO: Bokaro Steel City District: Bokaro, Jharkhand Category – ‘A’ Project Schedule – 3 (a), Metallurgical Industries, (Study Period – October-2018 to December-2018) (Submitted in June-2021) By M/s Shree Bholey Alloys Private Limited Barwaadda, P.O – Kalyanpur, Dhanbad-826004 Jharkhand PREPARED BY: GRASS ROOTS RESEARCH & CREATION INDIA (P) LTD. (QCI/NABET ACCREDITED NO. NABET/EIA/1619/RA0064) F-374-375, Sector-63, Noida, U.P. Ph.: 0120- 4044630, Telefax: 0120- 2406519 Email: [email protected], [email protected] Website: http://www.grc-india.com GRC INDIA TRAINING & ANALYTICAL LABORATORY (NABL ACCREDITATION TC-7501, MOEFCC NO. S.O. 388 (E)) A unit of GRC India Phase 4/C-l (P) 3, Bokaro lndustrial Area -a Balidih, Bokaro : 827014, Jharkhand Phone : 06542-253491 , Fax: 06542-253490 e-mail: [email protected] SHREE BHOLEY ALLOYS PW. LTD. C.l.N : U27101JH2008PTC013366 Ref. No Date:........ UNDERTAKING New Delhi, (As per oM No:- I.LLOLS/4L/goollA-II (I) Dated:- 5-10-2011 by MoEFCC' Govt. of India) plant from 11,500 The Final EIA Report has been prepared for the Expansion of Fqrro Alloys & Ferro Silicon TPA to 37,500 TPA fProduct Mix of Silico Manganese, Fe^-"o Manganese Goradih Balidih, within the Allowed Cauacity) phase - IV/'c- 1 (P) 3 Industrial l'^rea, village: Private pO: Bokaro Steel Ctil District: Bokaro, Jharkhand by M/s Slrree Bholey Alloys Public Hearing held Limited., after incorporating the commer ts I suggestion ohf,:"ined during issued by the MoEF&CC, on 10-10-2020. The Terms of Reference or preparation of EIA',noas New Delhi vide File No-lA-J-110L1131') 12Ocg-l.q.ll [l) dated 09-11-20X8' \A/'ro is accredited by NABET-QCI M/s Grass Roots Research & creation India Pvt Ltd., Noida, Moitra, NABET accredited for Metallurgical sector Projects, preparr:d this EIA Report' Dr f 'K rlRC Pvt Ltd., coordinated EIA Coordinator and Functional Area Expert empaneled r.t ith India Land, water, Fuel, this EIA. Project related Technical Detaiis, Process and Flov' Diagrams, Location Maps Pollution Mitigation Measures, Stack Details, Project Cost, Pldject Layout and all the points used in this EIA Report has been given by us. The EIA Reporf complies with entire contents We hereby submit this undertaking on the 2"d day of February 20Zl that the Alloys Private and information submitted in this EIA rdport is owned by M/s Shree Bholey court of law, Limited., We also state that no litigation is pending against this project in any r tribunal, etc. Dated:-02.02.?D21 Mr Director M/s Shree Bholey Alloys Private Limited ,\ ..... ,. - \11 Dod.,..I.. by £>p< .......~.Obulhol' • • b. f.1" 10< _~.p ........f f ..,. A'loy l'1 on." fro ... 11,500 TPA •• J7~ TI'A or Ph. .. _ IVIC , rr) J l.d."rl.1 A"o. VIU. J' - eo.. h1Ulh1l411>. 1'0: , Ikl.&r. 5 ...' CI.). 0 1>' .• Ilo>kAN Jk.r l<ll...cl·u'r ... by ,1/. S~r .. H~ ...., · AUo,,' 1'<1 •• " Llmlud. L hoKbt. crnJl)' 1/10. I " .... pori or .... E~ ..... In .... ''''1''''';''1 '--<>'Y .11>. ,x..-el~ .... .>boY< EIA """"".... or: /'i."",:"" 511"""'''' """ 1»•• : penod ofi•• 'oI>cm<o" C".".,,, in _Iio•. B N Clu.udlwi ,• f!OID 01.08.1017 IQ OUl.1019 DmAAATION OF ASSOCIATION IN TtlE ~IA EXECUTIVE SUMMARY i. Project name and location (Village, Distt, State, Industrial Estate Name: Expansion of Ferro Alloys Plant from 11500 TPA to 37500 TPA Location: Phase – IV/C- 1 (P) 3 Industrial Area, Village–Gorabali/ Balidih, PO: Bokaro Steel City, Dist.- Bokaro Jharkhand-827104. ii. Products and capacities. If expansion proposal, then existing products with capacities and reference to earlier EC. Existing Expansion Final S. No Unit Capacity Capacity capacity 37,500 TPA Ferro Alloys Plant 11,500 TPA 26,000 TPA (SAF 2x3.5 1 Ferro Manganese or Silico (SAF-2x3.5 (SAF-1x15 MVA + 15 Manganese or Ferro Silicon MVA) MVA) MVA) EC Reference: J-11011/317/2009-IA II (I) Dated: - 30th September., 2010. iii. Requirement of land, raw material, water, power, fuel, with source of supply (Quantitative) Land 5.64 Acres (2.28 ha.). Raw Materials Raw Material details for Ferro Manganese S.No INPUT Quantity, TPA OUTPUT Quantity, TPA 1 Manganese Ore 82500 Ferro Manganese 37500 2 Coke 16875 Slag 28125 3 Coal 9750 Bag Filter Dust 15000 4 Dolomite 9375 Oxidation / Burning 38546 Losses 5 Carbon Paste 750 Total 119250 Total 119250 Raw Material details for Silico Manganese Material Balance for Silico-Manganese SL.No INPUT Quantity, OUTPUT Quantity, TPA TPA 1 Manganese Ore 34225 Ferro Manganese 18500 2 Coke 8325 Slag 18500 3 Coal 6475 Bag Filter Dust 7400 4 Dolomite 2775 Oxidation / Burning 20165 Losses 5 Quartz 4070 6 Carbon Paste 370 7 Ferro Manganese 8325 Slag Total 64565 Total 64565 Raw Material details for Ferro-Silicon Material Balance for Silico-Manganese SL.No INPUT Quantity, OUTPUT Quantity, TPA TPA 1 Quartzite 32153 Ferro Silicon 17380 2 Mill Scale 6518 Slag 3476 3 Charcoal 17032 Bag Filter Dust 5214 4 Coke Breeze 4345 Oxidation / Burning 34847 Losses 5 Carbon Paste 869 Total 60,917 Total 60,917 Water: 110 KL/day (For expansion). Source: supply from BIADA. Power: 22 MW (For expansion). Source: From Damodar Valley Corporation. Employees: 114 (For expansion) iv. Process description in brief, specifically indicating the gaseous emission, liquid effluent and solid and hazardous wastes. Materials balance shall be presented. Ferro-alloys are produced using submerged arc furnace. Major raw materials are manganese ore, iron ore, coal/coke, quartz, dolomite. Heat is supplied by electrical arcing using graphite electrodes. Smelting reaction takes place in the furnace and molten metal and slag is formed. Molten metal is tapped from the tapping hole and taken to mould. Slag is skimmed from slag door, cooled and given for utilization. v. Measures for mitigating the impact on the environment and mode of discharge or disposal. Air: Air emissions from SAF will be captured using 4th extraction hole in the hood and taken to Bag Filter for dust separation. Clean air will be discharged using 30 m tall stack. Raw material yard will be covered with tarpaulin. Coal will be kept in covered shed. Conveyors will be covered. Bag filter will be provided in the raw materials handling section. Industrial vacuum cleaner will be used to clean the road and shop floors. Noise: The SAF will be kept in covered shed. 33.11% land-area will be developed to greenbelt. Wastewater: No wastewater is generated from the process. Domestic wastewater will be treated in modular STP. Solid wastes will be manually broken and ferroalloy pieces will be separated. The broken pieces of slag will be used for road making and as filler in various civil construction purpose. vi. Capital cost of the project, estimated time of completion. Capital cost of the project: Rs 2900 lakhs after expansion Time of completion: 06 months vii. Site selected for the project Nature of land: Agricultural (single/double crop), barren, Govt/private land, status of is acquisition, nearby (in 2-3 km.) water body, population, with in 10 km other industries, forest, eco-sensitive zones, accessibility, (note in case of industrial estate this information may not be necessary) Nature of Land: 100% Industrial land inside industrial area Status of Acquisition: Entire land has been purchased from BIADA List of other industries 1 Hanumman Allos Pvt. Ltd 0.50 km WSW 2 Indane Botling Plant(LPG) 0.95 km N 3 HP Botling Plant(LPG) 0.60 km N 4 Dalmia Cement East Ltd. 1.35 NNE 5 Bokaro Jaypee Cement Plant 2.82 km NE 6 Bokaro Steel Plant 2 km E 7 Chandrapura Thermal Power 8.42 km NE Station 8 Bharat Refractories Ltd. 7.55 km N 9 Anannya Industries 0.20 km ESE viii. Baseline environmental data air quality, surface and ground water quality, soil characteristic, flora and fauna, socio-economic condition of the nearby population. Period of data generation: October 2018 to December 2018. Air quality monitored at 8 locations: PM10 PM2.5 NO2 SO2 CO Parameters (µg/m3) (µg/m3) (µg/m3) (µg/m3) (µg/m3) AAQM 100 60 80 80 4000 Norms Project Site (AQM – 1) Min 58.5 31.6 18.4 6.7 470.0 Max 70.7 43.8 33.3 9.9 820.0 Mean 64.9 38.0 25.5 8.4 615.4 98 Percentile 70.7 43.8 32.0 9.7 787.8 Village- Kenduwaduh (AQM - 2) Min 57.0 30.3 16.3 6.1 300.0 Max 68.3 45.4 30.6 9.5 650.0 Mean 62.9 36.8 22.0 8.0 456.7 98 Percentile 67.8 45.1 28.7 9.5 627.0 Village- Khutri (AQM - 3) Min 38.9 29.3 13.9 6.1 260.0 Max 70.0 46.0 28.1 8.9 590.0 Mean 60.7 34.7 20.3 7.9 375.0 98 Percentile 69.6 45.0 26.3 8.9 571.6 Village- Asansal (AQM - 4) Min 47.6 32.1 25.2 6.0 400.0 Max 70.0 46.5 34.5 9.9 870.0 Mean 62.6 38.0 29.9 8.5 650.4 98 Percentile 69.6 45.9 34.0 9.9 837.8 Village - Suiadih (AQM - 5) Min 43.4 29.4 13.4 4.1 220.0 Max 69.8 43.2 25.4 7.5 480.0 Mean 60.8 37.1 19.5 5.7 306.3 98 Percentile 69.6 42.7 24.8 7.3 475.4 Bokaro Steel City (AQM - 6) Min 55.8 36.2 17.5 5.3 220.0 Max 70.8 50.4 31.3 8.0 480.0 Mean 65.9 45.2 23.3 6.8 306.3 98 Percentile 70.8 49.9 29.7 8.0 475.4 Village-Tanrmohanpur (AQM -7) PM PM NO SO CO Parameters 10 2.5 2 2 (µg/m3) (µg/m3) (µg/m3) (µg/m3) (µg/m3) AAQM 100 60 80 80 4000 Norms Min 55.5 32.0 14.8 5.8 140.0 Max 70.9 49.1 28.9 9.0 540.0 Mean 65.7 38.4 20.7 7.4 320.4 98 Percentile 70.9 47.9 27.9 8.8 507.8 Village - Balidih (AQM - 8) Min 49.9 26.9 12.7 4.3 240.0 Max 70.0 44.0 26.7 9.7 590.0 Mean 59.9 33.6 19.3 6.3 417.9 98 Percentile 69.6 42.8 26.2 8.7 557.8 Surface Water quality monitored at 8 locations During the analysis pH of the samples was found in the range of 7.18-7.75.