POWER RIDE 4 Emergency Lighting Inverter (ELI) Standard Units 10-160KVA 200-500KVA Operation and Installation Manual Perfect Power System • Phone: (800)-786-6915 • FAX no: (800)-246-2346 • Technical Assistance: [email protected] Document No.: 720-MAN, Rev. A All trademarks and registered trademarks are the property of their respective owners. Due to continuous product improvement, this document is subject to change without prior notice Notice of Rights This document contains proprietary and confidential information of the Perfect Power Systems. No part of this manual may be reproduced, copied, translated or transmitted, in any form or by any means, without the prior written permission of the company. Notice of Liability Information provided in this manual is intended to be accurate and reliable. However, manufacturer. assumes no responsibility for its use, nor for any infringement of rights of third parties which may result from its use. THIS DOCUMENT IS PROVIDED “AS IS” AND ANY EXPRESS OR IMPLIED WARRANTIES, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE DISCLAIMED. IN NO EVENT SHALL MANUAFACTURER BE LIABLE FOR ANY DIRECT, INDIRECT, INCIDENTAL, SPECIAL, EXEMPLARY, OR CONSEQUENTIAL DAMAGES (INCLUDING, BUT NOT LIMITED TO, PROCUREMENT OF SUBSTITUTE GOODS OR SERVICES; LOSS OF USE, DATA, OR PROFITS; OR BUSINESS INTERRUPTION) HOWEVER CAUSED AND ON ANY THEORY OF LIABILITY, WHETHER IN CONTRACT, STRICT LIABILITY, OR TORT (INCLUDING NEGLIGENCE OR OTHERWISE) ARISING IN ANY WAY OUT OF THE USE OF THIS DOCUMENT, EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE. Trademarks All trademarks and registered trademarks are the property of their respective owners. Emergency Lighting Inverter Installation and Operation Manual Document No.: 720-MAN, Rev. A March 26, 2020 720-MAN REV A. Page 2 of 132 Table of Contents Table of Contents ........................................................................................................ 3 Introduction ................................................................................................................ 5 Scope and Audience................................................................................................................... 5 Safety and Warnings .................................................................................................................. 5 Warranty Registration and Warranty Certificate Request ........................................................ 6 Service ........................................................................................................................................ 6 Safety ................................................................................................ 7 Overview ......................................................................................... 11 Product Description ........................................................................................................... 12 Product Main Features ...................................................................................................... 16 Hardware Overview ......................................................................... 22 Key Components ................................................................................................................ 23 Functional Description ....................................................................................................... 25 General Topology ............................................................................................................... 29 Modes of Operation ........................................................................................................... 30 System Highlighted Features ............................................................................................. 32 Installation ...................................................................................... 36 Delivery Space Requirements ............................................................................................ 37 Site Considerations ............................................................................................................ 50 Delivery and Handling ........................................................................................................ 53 Operation ........................................................................................ 61 Starting the Unit for the First Time .................................................................................... 62 Shut-down Procedure ........................................................................................................ 64 From Inverter to Maintenance Bypass Procedure ............................................................. 65 From Maintenance Bypass to Inverter Procedure ............................................................. 66 Green Mode ....................................................................................................................... 67 LCD Display......................................................................................................................... 69 Front Panel ......................................................................................................................... 79 720-MAN REV A. Page 3 of 132 Maintenance ................................................................................... 85 Safety Precautions ............................................................................................................. 86 Preventative Maintenance ................................................................................................ 87 FRU Replacement............................................................................................................... 91 Customer Service and Support .......................................................................................... 94 Troubleshooting ............................................................................... 96 Troubleshooting Guide ...................................................................................................... 97 APPENDIX A - Battery Connections ........................................................................ 101 APPENDIX B - Options .......................................................................................... 105 External Wrap-around Manual Bypass Switch (same Input and Output Voltage) .......... 106 Normally ON/OFF Output Aux. Circuit Breakers ............................................................. 110 Main Input CB custom KAIC ............................................................................................. 110 Main Output CB custom KAIC .......................................................................................... 110 Dry Contact Connections ................................................................................................. 111 B.5.1 External Shutdown ................................................................................................. 113 B.5.2 DB9 Connection ...................................................................................................... 113 B.5.3 Local Monitoring via PC with RS-485 or RS232 ...................................................... 113 B.5.4 Simple Network Management Protocol ................................................................ 113 Seismic Mounting Bracket ............................................................................................... 114 Battery String Monitoring (Wireless). .............................................................................. 114 Battery (Individual) Monitoring (Wireless) ...................................................................... 114 Battery Thermal Runaway Control .................................................................................. 114 Battery Breaker alarm ................................................................................................... 114 Battery Thermal Runaway Control with dry contact for remote monitoring ............... 115 Battery Cabinet exhaust fan only without alarm and indicator .................................... 115 Battery Cabinet exhaust fan with local alarm, indicator and dry contact for remote monitoring ........................................................................................................ 115 Delta Input/Output systems .......................................................................................... 116 Battery Exerciser (setting) ............................................................................................. 116 B.15.1 Setting the battery test schedule ......................................................................... 123 APPENDIX C - Specifications ................................................................................. 128 Index ...................................................................................................................... 132 720-MAN REV A. Page 4 of 132 Introduction Congratulations on selecting one of the fine products from the leader in power-protection technology. Our wide product offering includes Uninterruptible Power Systems (UPS), power conditioners, automatic voltage regulators, and specialty transformers (e.g., computer-grade, medical-grade). Since 1972, the manufacturer has shipped many of these fine products to discerning customers around the world for use on sensitive equipment and critical