Index SR. TITLE PAGE NO NO. TOR Letter &Tor Compliance EXECUTIVE SUMMARY 1-19 CHAPTER 1: INTRODUCTION 20 1.0 PROJECT AT A GLANCE 21 1.1 PROJECT RATIONALE 22 1.2 THE PROMOTERS AND PROJECT 22 PREPAREDNESS 1.3 PROJECT IN BRIEF 23 1.4 STUDY OBJECTIVE 24 1.5 ENVIRONMENTAL IMPACT ASSESSMENT AND MOEF APPROVAL 25 1.6 SUGAR INDUSTRY OVERVIEW & MAHARASHTRA 26 1.7 ETHANOL SECTOR OVERVIEW 28 1.8 SUGARCANE POTENTIAL IN COMMAND AREA 29 1.9 OUTLINE OF EIA REPORT 32 CHAPTER 2: PROJECT DETAIL 34 2.0 SALIENT FEATURES OF PROJECT 35 2.1 PROJECT COST 35 2.2 BREAK UP OF LAND TO BE UTILIZED FOR PROJECT 36 2.3 APPROACH & INTERNAL ROADS 37 2.4 INFRASTRUCTURE 38 2.5 MANPOWER 39 2.6 WATER REQUIREMENT 39 2.7 RAW MATERIALS 39 2.8 PROJECT CONCEPT, DESIGN & KEY PARAMETERS 40 2.9 MASS BALANCE OF INTEGRATED UNIT 50 2.10 UTILITIES & CONSUMABLES 50 CHAPTER 3 : BASELINE ENVIRONMENT 51 3.0 INTRODUCTION 52 3.1 PHYSICAL ENVIRONMENT 53 3.2 RELIEF AND DRAINAGE PATTERN 54 3.3 GEOLOGY 55 3.4 CLIMATE & METEOROLOGY 60 3.5 AMBIENT AIR QUALITY 61 3.6 NOISE ENVIRONMENT 65 3.7 WATER ENVIRONMENT 65 3.8 SOIL QUALITY AND CROPPING PATTERN 66 3.9 LAND USE 67 3.10 NATURAL WEALTH 73 3.11 ECOLOGY 73 3.12 SOCIAL ENVIRONMENT 80 3.13 AESTHETIC ENVIRONMENT 81 CHAPTER 4 :ENVIRONMENTAL IMPACT PREDICTION 82 4 ENVIRONMENTAL IMPACT PREDICTION 83 4.1 IMPACT DURING CONSTRUCTION PHASE 83 4.2 IMPACT DURING OPERATION PHASE 85 CHAPTER 5 :ENVIONMENTAL IMPACT ANALYSIS 97 5.0 ENVIONMENTAL IMPACT ANALYSIS 98 5.1 MATRIX METHOD 99 5.2 CHECK LIST METHOD 100 5.3 EXPERT ADVICE 102 5.4 ECONOMIC TECHNIQUE 102 CHAPTER 6:ENVIRONMENTAL MANAGEMENT PLAN 104 6.0 ENVIRONMENT MANAGEMENT PLAN 106 6.1 DURING CONSTRUCTION PHASE 106 6.2 DURING OPERATION PHASE 108 6.3 RAIN WATER HARVESTING 122 6.4 ENVIRONMENT MANAGEMENT MEASURES 124 6.5 BUDGET PROVISION FOR ENVIRONMENTAL MANAGEMENT 130 6.6 OCCUPATIONAL HEALTH & SAFETY 130 6.7 GREEN BELT AND AFFORESTATION PLAN 131 6.8 HEALTH 132 6.9 BUDGETARY COMMITMENT OF CSR 133 6.10 CORPORATE RESPONSIBILITY FOR ENVIRONMENT PROTECTION 135 (CREP) GUIDELINES IMPLEMENTION CHAPTER 7:ENVIRONMENTAL MONITORING PROGRAM 138 7.1 MONITORING SYSTEM 139 7.2 LABORATORY FACILITIES AND MONITORING PLAN 141 CHAPTER 8:RISK ASSESMENT AND DISASTER CONTROL PLAN 144 8.0 RISK ASSESSMENT 145 8.1 RISK ASSESSMENT PROCESS AND RISK ANALYSIS METHODOLOGIES 146 8.2 HAZARD IDENTIFICATION AND RISK ASSESSMENT (HIRA) 149 8.3 STORAGE OF FLAMMABLE LIQUIDS 150 8.4 OCCUPATIONAL SAFETY AND HEALTH 153 8.5 HEALTH AND SAFETY MEASURES 168 8.6 DISASTER OR EMERGENCY CONTROL PLAN 170 8.7 TYPE OF DISASTER AT AFSL COMPLEX 170 8.8 LEVEL OF ACCIDENT 171 8.9 SITE EMERGENCY CONTROL ROOM (SECR) & SITE MAIN 171 CONTROLLER 8.10 DISASTER PREVENTIVE MEASURES 173 8.11 FIRE FIGHTING ARRANGEMENTS 174 8.12 ALARM SYSTEM TO BE FOLLOWED DURING DISASTER 174 8.13 PLANNING 175 8.14 COORDINATION AMONG KEY PERSONNEL OF CAPTIVE POWER 175 PLANT 8.15 HAZARD EMERGENCY CONTROL PROCEDURE 178 PUBLIC HEARING DATA 189 ANNEXURE SR. NO TITLE PAGE NO. ANNEXURE A LIST OF EQUIPMENTS FOR PROPOSED DISTILLERY AND CO- 190 GENERATION PROJECT ANNEXURE B LOCATION MAP 192 ANNEXURE C STUDY AREA (BUFFER ZONE) 193 ANNEXURE D LAY OUT SUGAR COGENERATION AND DISTILLERY UNIT 194 ANNEXURE E METEOROLOGICAL DATA MONITORED AT PROPOSED SITE 195 ANNEXURE F AMBIENT AIR QUALITY MONITORING 196 ANNEXURE G NOISE LEVELS MONITORIED WITHIN BUFFER ZONE 202 ANNEXURE H GROUND WATER QUALITY MONITORED WITHIN BUFFER ZONE 203 ANNEXURE I SURFACE WATER QUALITY MONITORED WITHIN BUFFER ZONE 206 ANNEXURE J LAND Ȃ USE PATTERN 207 ANNEXURE K SOIL QUALITY MONITORED WITHIN BUFFER ZONE 208 ANNEXURE L CROPPING PATTERN 209 ANNEXURE M DEMOGRAPHIC STRUCTURE WITHIN BUFFER ZONE 210 ANNEXURE N OCCUPTIONAL STRUCTURE WITHIN BUFFER ZONE 211 ANNEXURE O AMENITIES IN BUFFER ZONE 212 ANNEXURE P SITE PHOTOGRAPH 213 ANNEXURE Q PROCESS FLOW CHART COGEN POWER 214 ANNEXURE R ETP OF SUGAR COGEN COMPLEX 215 ANNEXURE S ZLD FLOW DIAGRAM OF 60 KLPD DISTILLERY 216 ANNEXURE T ORGANIZATION CHART 217 ANNEXURE U LAND OWNERSHIP DOCUMENT 218 ANNEXURE V APPLICATION FOR WATER WITHDRAWAL 219 TOR Letter &Tor Compliance ToR Compliance Sr. Issues Page No. No. 1. Executive Summary of the project. Enclosed 2. Justification for the project. M/S. Sharayu Agro Industries Ltd. is setting up a 5000 TCD Sugar, 30 MW cogen and 60 KLPD Distillery at Kapashi, Tal Phaltan Dist. Satara . The sugar plant alongwith Ethanol plant will add more revenue to farmers. After the establishment of the factory, the standard of living of the entire area will improve. The land & other infrastructure is also available. The SAIL proposes to adopt Zero Liquid discharge, maximum recycle of water and complete utilization of waste. The impacts would be amenable to technological control and effective environmental management in both the phases (construction & Operation). Based on the above, it is concluded that the adverse environmental impacts due to construction and operation phase can be mitigated to an acceptable level by implementation of various mitigatory measures envisaged 3. Detailed break-up of land area along with latest 36 photograph of the area. 4. Present Land use based on satellite imagery and 67 detailed of the land availability for the project with supporting document. 5. Detailed of the site and information related to Annexure C environmental settings within 10 km radius of the project site. 6. Information regarding eco-sensitive areas Does not exist within 10 km radius such as national park/wildlife sanctuary/biosphere reserves within 10 km radius of project area. 7. Total cost of the project along with total 130 capital cost and recurring cost\annum for environmental pollution control measures. 8. A copy of lease deed or allotment letter, if land is Annexure U already acquired. 9. List of existing distillery units in the study area There is no other distillery available along with their capacity and sourcing of raw within 10 km radius of study area. material. 10. Layout maps indicating existing unit as well as Annexure D proposed unit indicating storage area, plant area, greenbelt area, utilities etc. 11. Details of proposed products along with 40 manufacturing capacity 12. Number of working days of the sugar unit, distillery 42 unit and CPP. 13. Details of raw materials, its source with 39 availability of all raw materials including cereal grains requirement in case of grain based distillery. If molasses based distillery, then give source and quantity available for molasses. 14. Manufacturing process details of Sugar , distillery 40 and CPP along with process flowchart. 15. Sources and quantity of fuel (rice husk/bagasse/ The coal will be made available coal etc.) for the boiler. Measures to take care of from Local Traders by calling S02 emission. A copy of Memorandum of tenders/quotations from nearby Understanding (MoU) signed with the coal contacts. suppliers should be submitted. 16. Storage facility for raw materials, prepared 115 alcohol, fuels and fly ash. 17. Action plan for ambient air quality parameters as 62 per NAAQES Standards fo rPM10 PM25 S02 and NOx as per GSR 826(E) dated 16th November, 2009. 18. One season site-specific micro-meteorological Annexure E & F data using temperature, relative humidity, hourly wind speed and direction and rainfall and AAQ data (except monsoon) for PM10, PM2.5, S02, NOx· CO and HC (methane & non methane) shall be collected. The monitoring stations should take into account the pre-dominant wind direction, population zone and sensitive receptors including reserved forests. Data for water and noise monitoring should also be included. 19. Mathematical modeling for calculating the 87 dispersion of air pollutants and ground level concentration along with emissions from the boiler's stack. 20. An action plan to control and monitor 87 secondary fugitive emissions from all the sources. 21. An action plan prepared by SPCB to control 87 and monitor secondary fugitive emissions from all the sources. 22. Details of boiler and its capacity. Details of the use 42 of steam from the boiler. 23. Ground water quality around proposed spent Annexure H wash storage lagoon and the project area. 24. Details of water requirement, water balance 39 chart for existing unit as well as proposed expansion (as applicable). Measures for conservation water by recycling and reuse to minimize the fresh water requirement. 25. Source of water supply and permission of Application submitted for water withdrawal of water from Competent Authority. drawal permission page No.199 26. Proposed effluent treatment system for 110 grain/molasses based distillery (spent wash and spent lees) along with utility wastewater including CPP/Co-gen Unif(wherever applicable) as well as domestic sewage and scheme for achieving zero discharge. Details of treatment of effluent generation from sugar unit. 27. Spent wash generation should not exceed 8 115 KL/KL of alcohol production. Details of the spent wash treatment for molasses based distillery based distillery. 28. Capacity for spent wash holding tank and 1440 sqm, Please refer Page No. action plan to c o n t r o l ground water 115 pollution. 29. Layout for storage of bagasse/biomass/coal. Refer layout 30. Capacity for spent wash holding tank and 115 action plan to c o n t r o l ground water pollution. 31. Dryer shall be installed to dry DWGS. NA 32. Refer layout Layout for storage of rice husk/biomass/coal. 33. Details of solid waste management including 116 m a n a g e m e n t of boiler ash. 34. Risk assessment for storage and handling of 144 alcohol and mitigation measure due to fire and explosion and handling areas.