Equipment & Systems for Coal Preparation Maximize recovery of clean coal while reducing ash and sulfur content 2 The Leader in Coal Preparation Equipment FLSmidth delivers: • Metallurgical Testing • Dense Media Separation • Water-based Separation • Froth Flotation • Concentrate & Tailings Thickening • Screening • Dewatering Filtration • Fines Classification • Water Clarification • Material Handling • Hydrocyclones & Pumps • Centrifuges • Expert Controls • Performance Predictions/Simulations • Flowsheet Development • Plant Design FLSmidth can supply modular or complete Heavy Media Separation systems like this one showing WEMCO HMS Drums installed in a plant in Turkey. > 3 FLSmidth is a global leader in high-efficiency process Metallurgical Labs, Dorr-Oliver, EIMCO, FFE, Fuller-Traylor, systems for coal and mineral beneficiation. KOCH, Knelson, KREBS, Ludowici, Möller, MVT, Pneumapress, Raptor, Shriver, Technequip, VECOR and For over a century, the company has helped advance the WEMCO. productivity of mineral processing operations with mechanical systems and process innovations of ever greater FLSmidth offers a broad range of equipment and processes capacity, efficiency and reliability. including: testing, design, engineering, crushing, grinding, classifying, flotation, thickening and clarifying, vacuum and Today, FLSmidth continues to push the limits of mill pressure filtration, pyroprocessing, material handling, slurry performance, pioneering the integration of process handling, automation, along with OEM quality replacement hardware and intelligent control systems in self-optimizing parts, modernization services and other after-sale services. plants of unprecedented profitability. FLSmidth’s legacy started 130-years ago in Denmark, and now enjoys the We can provide single pieces of equipment or a complete financial stability and trusted brands of a worldwide process plant designed, constructed and fully equipped. technology organization. Extending Our Reach Complete System Supply Capability To successfully compete in today’s challenging world FLSmidth is your One Source for the world’s largest installed economy, companies often require innovative solutions to base of original equipment, enhanced products, make their plant operating systems function at peak technologies, and services unmatched in the minerals efficiency. Utilizing the latest in equipment technology, processing industries. resources, and materials, we deliver the optimum design, equipment, and process support needed. We maintain a comprehensive range of design and engineering capabilities. Our trusted brands include ABON, When you select FLSmidth as your partner, you also bring Buffalo, CEntry, Conveyor Engineering, Dawson this solid foundation and support to your business. 4 Bulk Materials Handling Our material handling products and systems include traditional trough-type belt conveyors, fixed/overland conveyors, portable conveyors, at-the-face mining conveyors, stacker/reclaimer systems, mobile conveyors, radial stackers, bulk material and bag loading and unloading systems for barges and ships, shuttle conveyors, chain feeders, belt feeders, apron feeders, spreading technologies, complete crushing and screening plants, fully enclosed pipe conveyors, and ancillary equipment such as high capacity tripper cars. Considered the worldwide market leader with hundreds of installations and over 60 years of experience from trusted brand names like Möller, KOCH, MVT, RAHCO, Conveyor Engineering and FLSmidth Pneumatic Transport. FLSmidth is a leader in engineering and supplying material handling solutions to the minerals industries. For the latest in conveying, stockpiling, loading and unloading technologies, FLSmidth delivers. 5 Crushers, Sizers & Feeder Breakers This expertise is supported by more The original Buffalo Feeder Breaker than 1,700 installed crushers, was developed and successfully feeder-breakers and sizers. introduced into coal mines in 1975. The Feeder Breaker is traditionally FLSmidth offers a complete range of used between the mobile mining reliable Ludowici vibrating grizzly machinery and the fixed conveyor separators and vibrating feeders to systems. The main function of the suit almost every application. Feeder Breaker is to reduce the Vibrating feeders driven by out-of- product down to a manageable size balance motors have been used for and smooth the flow on to the mine’s many years to feed and convey all conveyor belts. types of bulk materials. The feeders Our ABON sizer range utilises a can be installed below hoppers and combination of low roll speed / high silos to feed material continuously or torque and tooth profiles to arrive at intermittently, or can be used to the specified end product sizes with a simply transfer material. minimum of fines production. All of our crushing and sizing equipment is available for surface or FLSmidth offers and manufactures a underground installation, for range of Buffalo plant flight-bar stationary or mobile applications, and Feeders and chain Feeder Breakers for climatic conditions that range used in open-pit and underground from tropical to arctic. coal and potash mining applications. Mine Shaft Systems For over 80 years, FLSmidth has applied its specialized expertise to provide innovative solutions to all facets of ore handling in underground mining operations. FLSmidth equipment includes Dorr-Oliver® mine hoists, head sheaves, cages, skips, mine cars, loading stations, spill pockets and conveyor suspension. FLSmidth maintains a leading position in the field of mine hoist technology through the well known Vecor® brand. Our products are used worldwide and have long been considered “the standard” of the industry. 6 Coal Classification & Water-based Cleaning Equipment From advanced hydrocyclones and classifiers to spiral concentrators, FLSmidth delivers cutting-edge washing, solid-particle recovery and classification technology. FLSmidth manufactures durable and flexible classifying equipment to dewater, concentrate, size and recover solids. Optimum cyclone performance relies on minimizing turbulence while extending residence time. The Krebs® gMAX® cyclone has the capability to produce finer and sharper particle separations using large high capacity hydrocyclones. WEMCO® classifiers are designed to settle and dewater relatively coarse particles from high volume, low percent solid streams. FLSmidth offers a comprehensive range of spiral concentrators* for coal preparation. Krebs® coal spiral concentrators wash the coal while using differences in density to efficiently separate the particles. The world-renowned Krebs gMAX Cyclone is the standard in classification and proven in coal applications around the world. Caption. 7 Heavy Media Pumps Separation FLSmidth’s pumps increase wear life, lower power consumption, increase Wemco HMS systems are installed plant throughput & reduce and operating on many different downtime.FLSmidth is your leading minerals ranging from coal, supplier of high performance slurry manganese, magnesite, right through handling equipment offering to fluorspar, iron ore, and diamonds. complete slurry pump, vertical pump, centrifugal pump, and pneumatic FLSmidth supplies a comprehensive pump assemblies under industry- range of modular Dense Media leading brands. Cyclone Plants utilising Krebs® HM cyclones and Wemco® HM drums. Particle sizes up to 100 mm can be treated depending upon the size of FLSmidth develops slurry handling Wemco and Krebs dense media products exclusively to your particular equipment selected. requirements. Our products include the popular Krebs millMAX™ severe- duty slurry pumps and Dorr-Oliver® ODS pumps. Wemco HMS drum (top) Krebs millMAX pumps (middle) Krebs vMAX pumps (bottom) Centrifuges FLSmidth manufactures a range of FLSmidth’s Decanter centrifuges have Ludowici centrifuges that have extended the life of screenbowl established an unequaled track record machines by fabricating specific parts of performance and reliability. Our at much tighter tolerances than do Ludowici models include coarse and our competitors. We have also fine coal centrifuges, both boasting dramatically increased the amount of high capacity, advanced technology, input or feed our machines can durability, value and efficiency. Our handle by manipulating conveyor Ludowici centrifuges are all backed configurations and gearbox ratios up by professional support and and by altering the size of certain on-site service. internal parts. Through research and development, FLSmidth offers some of the most FLSmidth offers a longer-wearing technologically advanced and Decanter Machine horizontal rigorously tested products on the centrifuge by experimenting with market today various grades of materials, such as ceramics and tungsten carbides, in its fabrications. 8 Flotation FLSmidth is the world’s largest supplier of flotation equipment with over 55,000 units sold. FLSmidth combines the strength of WEMCO and Dorr- Oliver flotation technology, which accounts for more than two-thirds of all annual flotation sales globally. We attribute this success to our ability to provide either self-aspirated or forced-air flotation technology or a combination of the two. FLSmidth is at the forefront of the industry’s trend to install fewer, but larger units rather than multiple smaller cells, to save space, power, maintenance, and auxiliaries. FLSmidth pioneered the way for large cell technology. From its first Wemco 257m3 cell installed in 2003, to now even bigger 600m3 SuperCells. Our flotation tanks universal