FATIGUE TECHNOLOGYFATIGUE TECHNOLOGY A PCC Company A PCC Company Tooling Catalog Revision 7 Seattle, Washington U.S.A. Revision 7.0 Released September 2014 Sales & Technical Questions [email protected] (206) 246-2010 Additional Contact Information Available Online www.fatiguetech.com/about-contact.asp © Copyright 2014 | Fatigue Technology, Inc | All Rights Reserved FATIGUE TECHNOLOGY A PCC Company 401 ANDOVER PARK EAST • SEATTLE, WA USA • 98188 This catalog includes the complete line of tooling for Fatigue Technology (FTI)'s Cold Expansion and Structural-Life Enhancement Systems. Included is information to assist you in the proper selection of tools and parts that meet your specifi c requirements, as well as instructions for placing an order. As we develop new products and improve tooling and processes, this catalog will be updated. The most current version is available for download on our website at h p://www.fatiguetech.com/support-tooling-catalog-operation-manuals.asp If you have any questions or need information regarding our On-Site Training, Field-Team Services, Materials Test Lab, or if your application requires custom capital equipment and tooling, our Sales Staff is available at (206) 246-2010 from 8:00am to 5:00pm PST, Monday through Friday. You can also fi nd more information by visiting our website at www.fatiguetech.com. Split Sleeve Cold Expansion, SsCx, Cx, ForceLoc, Countersink Cold Expansion, CsCx, Cold Expansion to Size, Cx2s, FmCx, StopCrack, ScCx, BlCx, FtCx, GrCx, TlCx, Semi-Automatic Cold Expansion, and SaCx are trademarks of Fatigue Technology. ForceMate, ForceTec, BushLoc, GromEx, and TukLoc are registered trademarks of Fatigue Technology. Log #35835 Page iii www.fatiguetech.com FATIGUE TECHNOLOGY Revision 7 TEL: (206) 246-2010 401 Andover Park East • Seattle, WA USA • 98188 FAX: (206) 244-9886 FATIGUE TECHNOLOGY This page intentionally left blank for two-sided printing Page iv - UNCONTROLLED IF PRINTED - Revision 7 FATIGUE TECHNOLOGY www.fatiguetech.com TEL: (206) 246-2010 401 Andover Park East • Seattle, WA USA • 98188 FAX: (206) 244-9886 Section Title Page INDEX OF 1.0 General Information .............................................................................................1 SECTIONS 2.0 Detailed Tooling ....................................................................................................9 • Capital Tooling • Durable Tooling • Expendable Tooling 3.0 CB Tooling ..........................................................................................................121 • Cold Expansion in Aluminium and Mild Steel 4.0 CW Tooling ........................................................................................................134 • Low Interference Cold Expansion in Aluminium 5.0 CA Tooling .........................................................................................................143 • Cold Expansion in Titanium and High Strength Steel 6.0 CR Tooling ..........................................................................................................155 • Rework Cold Expansion in Aluminium and Mild Steel 7.0 Cx2s Tooling .......................................................................................................161 • Cold Expansion to Size in Aluminium 8.0 CsCx Tooling ......................................................................................................164 • Countersink Cold Expansion in Aluminium 9.0 ForceMate ...........................................................................................................174 • High Interference Insert Installation 10.0 ForceTec ...............................................................................................................179 • Rivetless Nut Plate 11.0 GromEx ...............................................................................................................182 •Grommet Installation for Fastener Hole Reinforcement in Composites 12.0 Tooling Kits ........................................................................................................184 • StopCrack Enhanced Stop-Drill Repair • Cold Expansion Overhaul and Repair Kits (CxORK) • Custom Design Rework Kits • Tool Cases and Cabinets 13.0 Accessories .........................................................................................................194 A.0 Appendix A ........................................................................................................206 A.1 Glossary of Terms A.2 Metric Conversion Tables A.3 Subject Index Page v - UNCONTROLLED IF PRINTED - www.fatiguetech.com FATIGUE TECHNOLOGY Revision 7 TEL: (206) 246-2010 401 Andover Park East • Seattle, WA USA • 98188 FAX: (206) 244-9886 FATIGUE TECHNOLOGY This page intentionally left blank for two-sided printing Page vi - UNCONTROLLED IF PRINTED - Revision 7 FATIGUE TECHNOLOGY www.fatiguetech.com TEL: (206) 246-2010 401 Andover Park East • Seattle, WA USA • 98188 FAX: (206) 244-9886 INTRODUCTION 1.0 GENERAL 1.1 About Fatigue Technology ................................................................................... 2 1.2 Using This Catalog .................................................................................................3 INFORMATION 1.3 System of Tooling ...................................................................................................4 1.4 Placing an Order .................................................................................................... 5 1.5 Cold Expansion System Capabilities .................................................................. 6 1.6 Materials Testing Facility ...............................................................................................7 Page 1 - UNCONTROLLED IF PRINTED - www.fatiguetech.com FATIGUE TECHNOLOGY Revision 7 TEL: (206) 246-2010 401 Andover Park East • Seattle, WA USA • 98188 FAX: (206) 244-9886 1.1 ABOUT FATIGUE TECHNOLOGY Fatigue Technology (FTI) has been providing innovative solutions to aircraft manufacturers since 1969. FTI's complete systems of tooling are used worldwide to signifi cantly reduce manufacturing and maintenance fl ow-time and costs in both military and commercial aircra programs. FTI’s professional staff provides a full range of support services which include: • Special project application engineering • Detailed project planning, implementation, and management • On-site assistance which includes training, tool room setup, rental equipment, and a full-service fi eld team • Materials testing of metallic and composite materials Our Sales Department is available to assist with your special fatigue life enhancement requirements and tooling selection. We would welcome an opportunity to assist you if you have any questions regarding any of our products or services. Many of FTI’s Cold Expansion Systems, processes, and products are protected by U.S. and foreign patents, and by pending patent applications. These systems and processes are dependent on specifi c tooling and must be performed in accordance with FTI’s specifi cations or controlling documents. To ensure proper results, it is essential that FTI’s complete integrated system of tooling be purchased and utilized. The use of tooling procured from other than a licensed supplier could jeopardize fatigue life enhancement and may not be licensed under FTI’s patents and applications. For additional details concerning legal ma ers, please contact FTI Headquarters. Page 2 - UNCONTROLLED IF PRINTED - Revision 7 FATIGUE TECHNOLOGY www.fatiguetech.com TEL: (206) 246-2010 401 Andover Park East • Seattle, WA USA • 98188 FAX: (206) 244-9886 Using This Catalog 1.2 This catalog is organized into separate tabbed sections for each of FTI's Cold Expansion Tooling Systems. As a general rule, determine the correct tools for each application by USING THIS following these steps: CATALOG Step 1. Determine the material to be cold expanded. Step 2. Choose the applicable process and turn to that section in this catalog: • CB Tooling: Split Sleeve Cold Expansion™ in Aluminum and Mild Steel • CW Tooling: Low Interference Cold Expansion in Aluminum • CA Tooling: Split Sleeve Cold Expansion™ in Titanium and High Strength Steel • CR Tooling: Rework Split Sleeve Cold Expansion in Aluminum and Mild Steel • KB2 Tooling: Split Sleeve Cold Expansion to Size™ in Aluminum • CB/KB Tooling: Countersink Cold Expansion™ in Aluminum • FmCx™ Tooling: ForceMate® Bushing Installation • FtCx™ Tooling: ForceTec® Rivetless Nut Plate • GrCx™ Tooling: GromEx® Composite Hole Reinforcement • ScCx™ Tooling: StopCrack™ Enhanced Stop Drill Repair Method Step 3. Select the Standard Tool Diameter Number (STDN), where applicable. Step 4. Use the STDN (where applicable) to select the system of Standard Tools and their model numbers. Step 5. For additional information and complete description of each tool, please refer to the Detailed Tooling Section. Step 6. For further assistance, please contact your FTI Representative. A complete listing of FTI Representatives can be found on at www.fatiguetech.com Page 3 - UNCONTROLLED IF PRINTED - www.fatiguetech.com FATIGUE TECHNOLOGY Revision 7 TEL: (206) 246-2010 401 Andover Park East • Seattle, WA USA • 98188 FAX: (206) 244-9886 1.3 System of Tooling To ensure maximum fatigue life enhancement of a cold expanded hole, it is critical SYSTEM OF that FTI's integrated system of tooling be utilized. FTI’s fatigue life enhancement TOOLING processes incorporate a system of technology and tooling designed to provide optimum performance. If you are unable to fi nd your special tooling