Owners Manual 2010 Models Gear Up Patrol Tourist www.imz-ural.com 2 Contents Introduction..............................................................................................................................................................7 Warnings, Cautions, Notes.......................................................................................................................................9 Chapter 1 Specifi cations Specifi cations ........................................................................................................................................................11 Torque Specifi cations............................................................................................................................................15 Chapter 2 Motorcycle Controls and Instruments Motorcycle Controls & Instrumentation...............................................................................................................17 Controls..................................................................................................................................................................17 Control and Instrument maintenance ................................................................................................................... 25 Chapter 3 Engine Operation Engine Operation and Maintenance......................................................................................................................27 Pre-Trip Preliminaries............................................................................................................................................27 Starting the Engine.................................................................................................................................................27 Operating Precautions............................................................................................................................................31 Running-In the New Motorcycle...........................................................................................................................32 Chapter 4 Engine Design Brief Description of Design................................................................................................................................33 Lubrication System................................................................................................................................................34 Fuel System............................................................................................................................................................35 Ignition System......................................................................................................................................................37 Chapter 5 Carburetors Carburetors ...........................................................................................................................................................39 Carburetor Maintenance ....................................................................................................................................... 40 Chapter 6 Power Transmission Power Transmission..............................................................................................................................................41 Clutch.....................................................................................................................................................................41 Gearbox..................................................................................................................................................................41 Final Drive.............................................................................................................................................................42 3 Chapter 7 Running Gear Running Gear........................................................................................................................................................43 Motorcycle and Sidecar Frames............................................................................................................................43 Spring-Loaded Hydraulic Shock Absorber...........................................................................................................44 Adjustment of Sidecar Installation........................................................................................................................45 Front Fork..............................................................................................................................................................46 Steering Head Bearings.........................................................................................................................................48 Chapter 8 Wheel & Tires Wheels and Tires...................................................................................................................................................49 Tire Data ................................................................................................................................................................50 Running Gear Maintenance...................................................................................................................................51 Chapter 9 Brakes Brakes....................................................................................................................................................................53 Brake Adjustment..................................................................................................................................................53 Chapter 11 Electrical Electrical Equipment.............................................................................................................................................57 Electrical Circuits..................................................................................................................................................59 Electrical Equipment Maintenance........................................................................................................................59 Chapter 12 Maintenance Maintenance of Motorcycle...................................................................................................................................61 List of Recommended Lubricants..........................................................................................................................61 Lubrication Chart...................................................................................................................................................63 Required Lubrication.............................................................................................................................................64 Care of Motorcycle Paint.......................................................................................................................................64 Preservation and Storage.......................................................................................................................................65 Battery....................................................................................................................................................................65 List of Individual Tool Set, Spare Parts, Accessories & Documents ...................................................................66 Chapter 13 Gear-Up & Patrol Motorcycle With Engageable Sidecar Drive Patrol Motorcycle with Engageable Sidecar Drive..............................................................................................69 Description............................................................................................................................................................69 Handling Differences from the Single Wheel Drive.............................................................................................69 Sidecar Maintenance.............................................................................................................................................70 Chapter 14 Learning to Ride the URAL Learning to Ride the Ural Motorcycle with Sidecar Accessory ...........................................................................71 Safe Operating Rules.............................................................................................................................................73 4 Chapter 15 Warranty Warranty.................................................................................................................................................................75 Chapter 16 Service Coupons Service Coupons ...................................................................................................................................................85 New Address Form ...............................................................................................................................................95 New Owner Form..................................................................................................................................................96 URAL Starting and Running Tips.........................................................................................................................97 5 6 INTRODUCTION Welcome to the URAL Motorcycling Family! Your Ural has been built by the Irbit Motorcycle Factory in Rus- sia and distributed by Irbit Motorworks