© Jones & Bartlett Learning, LLC © Jones & Bartlett Learning, LLC NOT FOR SALE OR DISTRIBUTION NOT FOR SALE OR DISTRIBUTION CHAPTER 3 © Jones & Bartlett Learning, LLC © Jones & Bartlett Learning, LLC NOT FOR SALE OR DISTRIBUTION NOT FOR SALE OR DISTRIBUTION © Jones & Bartlett Learning, LLC © Jones & Bartlett Learning, LLC NOT FOR SALE OR DISTRIBUTION NOT FOR SALE OR DISTRIBUTION © Jones & Bartlett Learning, LLC © Jones & Bartlett Learning, LLC NOT FOR SALE OR DISTRIBUTION NOT FOR SALE OR DISTRIBUTION © Jones & Bartlett Learning, LLC © Jones & Bartlett Learning, LLC NOT FOR SALE OR DISTRIBUTION NOT FOR SALE OR DISTRIBUTION © Jones & Bartlett Learning, LLC © Jones & Bartlett Learning, LLC NOT FOR SALE OR DISTRIBUTION NOT FOR SALE OR DISTRIBUTION © Jones & Bartlett Learning, LLC © Jones & Bartlett Learning, LLC NOT FOR SALE OR DISTRIBUTION NOT FOR SALE OR DISTRIBUTION © Jones & Bartlett Learning, LLC © Jones & Bartlett Learning, LLC NOT FOR SALE OR DISTRIBUTION NOT FOR SALE OR DISTRIBUTION © Jones & Bartlett Learning, LLC © Jones & Bartlett Learning, LLC NOT FOR SALE OR DISTRIBUTION NOT FOR SALE OR DISTRIBUTION © Jones & Bartlett Learning, LLC © Jones & Bartlett Learning, LLC NOT FOR SALE OR DISTRIBUTION NOT FOR SALE OR DISTRIBUTION © Jones & Bartlett Learning, LLC. NOT FOR SALE OR DISTRIBUTION. 056754_CH03_p056-105.indd 56 3/12/14 9:35 PM © Jones & Bartlett Learning, LLC © Jones & Bartlett Learning, LLC NOT FOR SALE OR DISTRIBUTION NOT FOR SALE OR DISTRIBUTION Care and Use of Tools © Jones & Bartlett Learning, LLC © Jones & Bartlett3 Learning, LLC ApplicableNOT FOR SALE OR to DISTRIBUTION the TradeNOT FOR SALE OR DISTRIBUTION © Jones & Bartlett Learning, LLC © Jones & Bartlett Learning, LLC NOT FOR SALE OR DISTRIBUTION NOT FOR SALE OR DISTRIBUTION Primary Learning Objectives © Jones & Bartlett Learning, LLC © Jones & Bartlett Learning, LLC NOT FOR SALEAfter reading OR DISTRIBUTIONthis chapter, you will be able to: NOT FOR SALE OR DISTRIBUTION 1. Discuss the purpose and application of gauges and meters. (pp. 61–68, 87–90) 2. Discuss the purpose and application of air-powered tools. (pp. 70–71) 3. Discuss the purpose and application of hand tools. (pp. 71–87) 4. Discuss the purpose© Jones and application & Bartlett of electric Learning, tools and equipment.LLC (pp. 68–70, 93–99)© Jones & Bartlett Learning, LLC 5. Discuss the purpose and application of lifting and supporting equipment. (pp. 99–100) NOT FOR SALE OR DISTRIBUTION NOT FOR SALE OR DISTRIBUTION Knowledge Objectives © Jones & Bartlett Learning, LLC © Jones & Bartlett Learning, LLC AfterNOT reading FOR this SALE chapter, ORyou willDISTRIBUTION be able to: NOT FOR SALE OR DISTRIBUTION 1. Discuss basic tool preparation and safety. (p. 59) 2. Discuss tools and equipment fundamentals. (pp. 59–60) 3. Discuss tool location. (pp. 60–61) © Jones & Bartlett4. List and Learning, describe precision LLC measuring tools. (pp. 61–68)© Jones & Bartlett Learning, LLC 5. List and describe power tools. (pp. 68–70) NOT FOR SALE 6. List ORand describeDISTRIBUTION air tools. (pp. 70–71) NOT FOR SALE OR DISTRIBUTION 7. List and describe common workshop tools. (pp. 71–85) 8. List and describe additional tools. (pp. 86–87) 9. List and describe diagnostic equipment. (pp. 87–90) 10. List and describe© servicing Jones equipment. & Bartlett (pp. Learning,90–91) LLC © Jones & Bartlett Learning, LLC 11. Describe oxyacetylene.NOT FOR(pp. 91–92) SALE OR DISTRIBUTION NOT FOR SALE OR DISTRIBUTION 12. List and describe cleaning equipment. (pp. 92–93) 13. List and describe electrical equipment. (pp. 93–98) 14. List and describe lifting equipment. (pp. 99–100) © Jones & Bartlett Learning, LLC © Jones & Bartlett Learning, LLC NOT FOR SALE OR DISTRIBUTION NOT FOR SALE OR DISTRIBUTION © Jones & Bartlett Learning, LLC © Jones & Bartlett Learning, LLC NOT FOR SALE OR DISTRIBUTION NOT FOR SALE OR DISTRIBUTION 57 © Jones & Bartlett Learning, LLC. NOT FOR SALE OR DISTRIBUTION. 056754_CH03_p056-105.indd 57 3/12/14 9:35 PM © Jones & BartlettSkills Learning, Objectives LLC © Jones & Bartlett Learning, LLC NOT FOR SALE OR DISTRIBUTION NOT FOR SALE OR DISTRIBUTION After reading this chapter, you will be able to: 1. Measure using an outside micrometer. (p. 64) PROCEDURE 3-1 2. Measure using a dial bore gauge. (p. 65) PROCEDURE 3-2 © Jones & Bartlett Learning, LLC © Jones & Bartlett Learning, LLC 3. Measure using vernier calipers. (p. 66) PROCEDURE 3-3 4. Measure using a NOTdial indicator. FOR SALE(p. 67) OR DISTRIBUTION PROCEDURE 3-4NOT FOR SALE OR DISTRIBUTION 5. Select and use feeler gauge sets. (p. 68) PROCEDURE 3-5 6. Charge a battery using battery charging equipment. (p. 98) PROCEDURE 3-6 © Jones & Bartlett Learning, LLC © Jones & Bartlett Learning, LLC NOT FOR SALE OR DISTRIBUTION NOT FOR SALE OR DISTRIBUTION © Jones & Bartlett Learning, LLC © Jones & Bartlett Learning, LLC NOT FOR SALE OR DISTRIBUTION NOT FOR SALE OR DISTRIBUTION © Jones & Bartlett Learning, LLC © Jones & Bartlett Learning, LLC NOT FOR SALE OR DISTRIBUTION NOT FOR SALE OR DISTRIBUTION © Jones & Bartlett Learning, LLC © Jones & Bartlett Learning, LLC NOT FOR SALE OR DISTRIBUTION NOT FOR SALE OR DISTRIBUTION © Jones & Bartlett Learning, LLC © Jones & Bartlett Learning, LLC NOT FOR SALE OR DISTRIBUTION NOT FOR SALE OR DISTRIBUTION © Jones & Bartlett Learning, LLC © Jones & Bartlett Learning, LLC NOT FOR SALE OR DISTRIBUTION NOT FOR SALE OR DISTRIBUTION © Jones & Bartlett Learning, LLC © Jones & Bartlett Learning, LLC NOT FOR SALE OR DISTRIBUTION NOT FOR SALE OR DISTRIBUTION © Jones & Bartlett Learning, LLC © Jones & Bartlett Learning, LLC NOT FOR SALE OR DISTRIBUTION NOT FOR SALE OR DISTRIBUTION 58 © Jones & Bartlett Learning, LLC. NOT FOR SALE OR DISTRIBUTION. 056754_CH03_p056-105.indd 58 3/12/14 9:36 PM CHAPTER 3 Care and Use of Tools Applicable to the Trade 59 have finished using them. Always return tools to their © Jones & Bartlett Introduction Learning, LLC © Jones & Bartlett Learning, LLC correct storage location. Some tools are heavy or awkward NOT FORTools SALE and OR equipment DISTRIBUTION are vital components of an effiNOT- to FOR use, SALEso seek ORassistance DISTRIBUTION if necessary, and use correct cient and effective workshop operation. They provide manual handling techniques. the means for work to be undertaken on motorcycles, from lifting to diagnosing to removing, installing, clean- Tools and Equipment ing and inspecting. Nearly© Jones all workshop & Bartlett tasks Learning, involve LLC © Jones & Bartlett Learning, LLC the use of some sort ofNOT tool orFOR piece SALE of equipment. OR DISTRIBUTION This FundamentalsNOT FOR SALE OR DISTRIBUTION makes their purchase, use and maintenance critical to the How Tools Extend Your Abilities overall performance of the workshop. Always use tools and equipment in the way they are designed to be used. Tools extend your abilities to perform many tasks. For Think about the task at hand, identify the most effective example, jacks, jack stands and hoists extend your ability to © Jones & Bartlett Learning, LLC © Jones & Bartlett Learning, LLC tool to do the task, inspect the tool before using it, use it lift and hold heavy objects. Hand tools extend your ability correctly,NOT clean FOR and SALE inspect OR it afterDISTRIBUTION you use it and store to perform fundamentalNOT FOR tasksSALE like OR gripping, DISTRIBUTION turning, tight- it in the correct location. ening, measuring and cutting. Electrical meters enable you to measure things you cannot see, feel or hear; and power and air tools multiply your strength by performing tasks © Jones & Bartlett Basic Learning,Tool Preparation LLC © Jonesquickly & andBartlett efficiently. Learning, As you work,LLC always think about NOT FOR SALEand OR Safety DISTRIBUTION NOTwhat FOR tool SALE will make OR theDISTRIBUTION job easier, safer or more efficient. As you become familiar with more tools, your productivity, Although it is important to be trained on the safe use of quality of work and effectiveness will improve. tools and equipment, it is even more critical to have a safe attitude. A safe attitude will help you avoid being involved in an accident.© Jones Students & whoBartlett think Learning, they will LLC TECHNICIAN TIP© Jones & Bartlett Learning, LLC never be involved inNOT an accident FOR SALEwill not OR be asDISTRIBUTION aware NOT FOR SALE OR DISTRIBUTION of unsafe situations as they should be, and such an The correct tools make you much more efficient and attitude could lead to accidents. Therefore, as this effective in performing your job. Without tools, it chapter discusses the various tools and equipment would be very difficult to carry out motorcycle repairs and servicing. This is the reason many technicians you will© Jones encounter & Bartlett in the workshop, Learning, pay LLC close atten- © Jones & Bartlett Learning, LLC tion to the safety and operation procedures. Tools are invest well over $16,000 in their personal tools. If NOT FOR SALE OR DISTRIBUTION purchasedNOT wisely, FOR tools SALEwill help ORyou performDISTRIBUTION more a technician’s best friend, but if used improperly, they work in a shorter amount of time, thereby making you can injure or kill. more productive. Therefore, think of your tools as an Work Safe and Stay Safe investment that pays for itself over time. © Jones &Always Bartlett think Learning,“safety first” LLCwhenever you use tools. There© Jones & Bartlett Learning, LLC NOT FORis SALE nothing OR more DISTRIBUTION important than your personal safety. IfNOT Why FOR ProperSALE OR Tool DISTRIBUTION Usage Is Critical you use tools (both hand and power) incorrectly, you could potentially injure yourself and others. Always fol- Every tool is designed to be used in a certain way to do low equipment and workshop instructions, including the job safely. It is critical to use a tool in the way it is designed to be used and to do so safely. For example, the use of recommended© Jones personal & protective Bartlett equipment Learning, LLC © Jones & Bartlett Learning, LLC a screwdriver is designed to tighten and loosen screws, (PPE). Accidents takeNOT only aFOR moment SALE to occur, OR DISTRIBUTIONbut can NOT FOR SALE OR DISTRIBUTION take a lifetime to recover from. You are ultimately respon- not to be used as a chisel.