In this section... Carlon® PVC Elbows, Conduit & Fittings ® Carlon PVC Elbows, Sweeps and Accessories ...............................E-454–E-481 Conduit Bodies (for use with Schedule 40 and 80 Conduit) ..........................................................E-482–E-487 Elbows, Conduit Switch and Junction Boxes .........................................E-488–E-492 Straps, Clamps and Accessories .................................E-493–E-496 Spacers ......................................................................E-497–E-502 & Fittings P&C Flex® Conduit and Fittings ...................................E-503–E-507 Carflex® Liquidtight Flexible Conduit and Fittings ........E-508–E-515 Technical Information .................................................E-516–E-518 Elbows, Sweeps and Accessories A job that normally takes 20 minutes — DONE in two minutes or less! Carlon® PVC Conduit Repair System The new, revolutionary design Carlon® PVC Conduit Repair System significantly reduces the time and money associated with repairing broken PVC conduits, a.k.a. “stub-ups”, in concrete slabs. The system includes a line of couplings, adapters, reamers and plugs designed to enable contractors to quickly and easily repair broken PVC conduits without having to chip away and repour concrete, while still maintaining the inside diameter of the conduit. Simply cut off the broken conduit, ream the I.D. of the conduit and insert PVC Elbows, Conduit & Fittings a coupling or adapter. It’s that easy. A job that normally takes 20 minutes can now ® be done in two minutes or less! Features: Carlon • cULus Listed • PVC repair fittings are listed in accordance with the NEC® and Section 352.6 • Non-metallic couplings, adapters and plugs won’t rust or corrode 1 • Available in sizes ⁄2" through 2" Benefits: • Saves time and money • Maintains inside diameter of conduit E2969 • Metallic reamers for extra strength, durability and longer life Conduit & Fittings — • Quickly and easily repair broken PVC conduits Reamers CAT. NO. TRADE SIZE (IN.) STD. CTN. NEC and National Electrical Code are registered trademarks 1 of the National Fire Protection Association, Inc. E910REAMD ⁄2 12 3 E910REAME ⁄4 12 E910REAMF 1 10 Reamer Kit 1 E910REAMG 1 ⁄4 10 1 E910REAMH 1 ⁄2 10 E910REAMJ 2 10 E910REAMKIT All Sizes 5 Male Threaded Adapter Reamer Male Threaded Adapters Couplings CAT. NO. TRADE SIZE (IN.) STD. CTN. CAT. NO. TRADE SIZE (IN.) STD. CTN. Coupling 1 1 E920D ⁄2 25 E910D ⁄2 25 3 3 E920E ⁄4 25 E910E ⁄4 25 E920F 1 15 E910F 1 15 1 1 E920G 1 ⁄4 10 E910G 1 ⁄4 10 1 1 E920H 1 ⁄2 10 E910H 1 ⁄2 10 E920J 2 10 E910J 2 10 Plug Schedule 40 Plugs CAT. NO. SIZE (IN.) COLOR CAT. NO. SIZE (IN.) COLOR CAT. NO. SIZE (IN.) COLOR STD. CTN. 1 1 1 HL-6XR ⁄2 Red HL-6XB ⁄2 Blue HL-6XY ⁄2 Yellow 1 Bag of 50 3 3 3 HL-10R ⁄4 Red HL-10B ⁄4 Blue HL-10Y ⁄4 Yellow 1 Bag of 50 HL-13AR 1 Red HL-13AB 1 Blue HL-13AY 1 Yellow 1 Bag of 50 1 1 1 HL-16R 1 ⁄4 Red HL-16B 1 ⁄4 Blue HL-16Y 1 ⁄4 Yellow 1 Bag of 50 1 1 1 HL-18R 1 ⁄2 Red HL-18B 1 ⁄2 Blue HL-18Y 1 ⁄2 Yellow 1 Bag of 50 HL-21R 2 Red HL-21B 2 Blue HL-21Y 2 Yellow 1 Bag of 50 United States Technical Services Tel: 901.252.8000 Tel: 888.862.3289 www.tnb.com E-454 800.816.7809 Fax: 901.252.1354 Elbows, Sweeps and Accessories PVC Conduit Repair System Instructions Conduit & Fittings — 1 Cut broken conduit off flush. 4 The guide will direct the cutter; the stop will touch when completed. Carlon Insert the coupling and cement 5 into place using the cement ® Insert plug to keep conduit clean/dry manufacturer’s instructions. PVC Elbows, Conduit & Fittings 2 through balance of rough-in. Once rough-in is complete, remove plug and continue with Step 3. Cementing Instructions: A. Clean socket I.D. and spigot O.D. of dirt and moisture. B. Apply a uniform coat of cement to spigot end and push onto socket Apply a uniform coat of cement. 1 bottom, rotating ⁄4 turn. C. Allow time to set before disturbing. Alternative to Conduit Repairs: This will depend upon temperature. Prior to concrete pour, measure and saw cut all conduit stub-ups to the thickness of the concrete pour. Insert plugs. Pour concrete flush to the conduit. When pour is complete, remove plugs and proceed with Step 3. This alternative method saves time/money by eliminating the need for transitions or use of metal elbows. With reamer tool and standard Insert fitting. 3 1 ⁄2" drill, ream I.D. of conduit. It is recommended to use a variable speed drill. Use slower speed to avoid overheating the conduit. Rotate quarter turn. Carlon® Rigid Non-Metallic Conduit (RNC) Fittings & Accessories Carlon® Schedule 40 and Schedule 80 fittings are designed for use aboveground and underground as described in the National Electrical Code®. 1 1 ® • Ease of installation — Non-metallic fittings are ⁄4 to ⁄5 • Corrosion Resistant — Carlon fittings are non-metallic the weight of metallic systems, can be installed in less and will not rust or corrode. Carlon® non-metallic Schedule than half the time and are easily fabricated on the job. 40 and Schedule 80 elbows are manufactured to NEMA TC-2, Federal specification WC1094A and UL 651 • Safety — Non-metallic fittings are nonconductive, specifications. Fittings are manufactured to NEMA TC-3, assuring a safe system. Federal specification WC1094A and UL514B. Both conduit • Impact Resistant — Schedule 40 and Schedule 80 and fittings carry respective UL or ETL Listings and UL or non-metallic fittings are resistant to sunlight and are ETL labels. listed for exposed for outdoor usage. The use of expansion fittings allows the system to expand and contract with NEC and National Electrical Code are registered trademarks temperature variations. of the National Fire Protection Association, Inc. United States Technical Services www.tnb.com Tel: 901.252.8000 Tel: 888.862.3289 800.816.7809 E-455 Fax: 901.252.1354 Elbows, Sweeps and Accessories Schedule 40 Elbows — Standard Radius E23018 PLAIN BELLED PLAIN BELLED PLAIN END BELLED END END END PLAIN END BELLED END END END ITEM CAT. NO. CAT. NO. SIZE STD. CTN. STD. CTN. ITEM CAT. NO. CAT. NO. SIZE STD. CTN. STD. CTN. 1 1 1 90° ELBOW UA9AD UA9ADB ⁄2 50 50 11 ⁄4° ELBOW UA3AD — ⁄2 1 — 1 3 UA9ADR-CAR UA9ADB ⁄2 25 50 UA3AE — ⁄4 1 — 3 UA9AE UA9AEB ⁄4 25 25 UA3AF — 1 1 — UA9AFR-CTN UA9AFB-CTN 1 25 25 1 UA3AG — 1 ⁄4 1 — 1 UA9AG UA9AGB 1 ⁄4 20 20 1 11.25° R UA3AH — 1 ⁄2 1 — 90° R 1 UA9AH UA9AHB 1 ⁄2 25 25 UA3AJ — 2 1 — UA9AJ UA9AJB 2 20 20 1 2 1 UA3AK — 2 ⁄ 1 — UA9AK-CAR UA9AKB-CAR 2 ⁄2 10 10 UA3AL — 3 1 — PVC Elbows, Conduit & Fittings UA9AL UA9ALB 3 1 5 ® 1 1 UA3AM — 3 ⁄2 1 — UA9AM UA9AMB 3 ⁄2 1 20 UA9AN UA9ANB 4 1 1 UA3AN UA3ANB 4 1 1 5 1 1 UA3AP — 5 1 — Carlon UA9AP UA9APB UA9AR UA9ARB 6 1 1 UA3AR — 6 1 — 1 45° ELBOW UA7AD UA7ADB ⁄2 50 50 Available in plain and integral belled end for use with non-metallic solvent weld fittings. 3 UA7AE UA7AEB ⁄4 25 25 UA7AF UA7AFB 1 20 20 Standard Radius Elbow Dimensions (per NEC®) UA7AF-CAR UA7AFB 1 15 20 B MINUS R 1 UA7AG UA7AGB 1 ⁄4 20 20 (RADIUS) C MIN. 45° 1 UA7AH UA7AHB 1 ⁄2 20 20 SIZE (IN.) A (IN.) (IN.) (IN.) 1 1 UA7AJ UA7AJB 2 20 20 ⁄2 .840 4 1 ⁄2 UA7AJ-CAR — 2 4 — 3 1 1 C ⁄4 1.050 4 ⁄2 1 ⁄2 1 90° UA7AK UA7AKB 2 ⁄2 20 20 90° B 3 7 ElbowElbow 1 1.315 5 ⁄4 1 ⁄8 Conduit & Fittings — UA7AL UA7ALB 3 5 25 1 1 1 ⁄4 1.660 7 ⁄4 2 1 2 C UA7AM UA7AMB 3 ⁄ 1 20 1 1 1 ⁄2 1.900 8 ⁄4 2 UA7AN UA7ANB 4 1 20 A 1 2 2.375 9 ⁄2 2 UA7AP UA7APB 5 1 1 A 1 1 UA7AR UA7ARB 6 1 1 2 ⁄2 2.875 10 ⁄2 3 1 1 3 3.500 13 3 ⁄8 30° ELBOW UA6AD UA6ADB ⁄2 50 50 C 3 45°45° 1 1 UA6AE UA6AEB ⁄4 25 25 3 ⁄2 4.000 15 3 ⁄4 Elbow 3 UA6AF UA6AFB 1 25 1 C 4 4.500 16 3 ⁄8 1 5 UA6AG UA6AGB 1 ⁄4 20 20 B 5 5.563 24 3 ⁄8 1 3 R UA6AH UA6AHB 1 ⁄2 25 1 6 6.625 30 3 ⁄4 30° UA6AJ UA6AJB 2 20 20 1 UA6AK UA6AKB 2 ⁄2 10 20 Integral Belled End Dimensions UA6AL UA6ALB 3 1 1 1 A (IN.) AT B (IN.) AT C (IN.) SOCKET 3 ⁄2 1 1 UA6AM UA6AMB ENTRANCE BOTTOM DEPTH UA6AN UA6ANB 4 1 1 TRADE UA6AP UA6APB 5 1 1 SIZE (IN.) MAX. MIN. MAX. MIN. MAX. MIN. 1 UA6AR UA6ARB 6 1 1 ⁄2 .860 .844 .844 .828 1.500 .652 1 1 3 22 ⁄2° ELBOW UA5AD — ⁄2 1 — A ⁄4 1.074 1.054 1.056 1.036 1.500 .719 3 UA5AE — ⁄4 1 — 1 1.340 1.320 1.320 1.300 1.875 .875 C 1 UA5AF — 1 1 — 1 ⁄4 1.689 1.665 1.667 1.643 2.000 .938 1 UA5AG — 1 ⁄4 1 — 1 B 1 ⁄2 1.930 1.906 1.906 1.882 2.000 1.062 R 1 UA5AH — 1 ⁄2 1 — 22.5° 2 2.405 2.381 2.381 2.357 2.000 1.125 UA5AJ UA5AJB 2 25 1 1 2 1 2 ⁄ 2.905 2.875 2.883 2.853 3.000 1.469 UA5AK — 2 ⁄2 20 — 3 3.530 3.500 3.507 3.477 3.125 1.594 UA5AL UA5ALB 3 5 1 1 1 3 ⁄2 4.065 3.965 4.007 3.977 3.250 1.687 UA5AM — 3 ⁄2 1 — UA5AN UA5ANB 4 1 1 4 4.565 4.465 4.506 4.476 3.375 1.750 UA5AP UA5APB 5 1 1 5 5.643 5.543 5.583 5.523 3.625 1.937 UA5AR UA5ARB 6 1 1 6 6.708 6.608 6.644 6.584 3.750 2.125 NEC and National Electrical Code are registered trademarks of the National Fire Protection Association, Inc.