Operator’s Manual T-680R / T-880R / T-1080R T-680S / T-880S / T-1080S Ingersoll Rand’s Climate Solutions sector delivers energy-effi cient HVACR solutions for Series with customers globally. Its world class brands include Thermo King, the leader in transport temperature control and Trane, a provider of energy effi cient heating, ventilating and Standard SR-3 HMI air conditioning systems, building and contracting services, parts support and advanced controls for commercial buildings and homes. TK 55665-1-OP (Rev. 2, 09/16) ©2013 Ingersoll-Rand Company Printed in U.S.A. Operator’s Manual T-680R / T-880R / T-1080R T-680S / T-880S / T-1080S Ingersoll Rand’s Climate Solutions sector delivers energy-effi cient HVACR solutions for Series with customers globally. Its world class brands include Thermo King, the leader in transport temperature control and Trane, a provider of energy effi cient heating, ventilating and Standard SR-3 HMI air conditioning systems, building and contracting services, parts support and advanced controls for commercial buildings and homes. TK 55665-1-OP (Rev. 2, 09/16) ©2013 Ingersoll-Rand Company Printed in U.S.A. T-680R / T-880R / T-1080R T-680S / T-880S / T-1080S Series with Standard SR-3 HMI TK 55665-1-OP (Rev. 2, 09/16) Copyright© 2013 Thermo King Corp., Minneapolis, MN, USA Printed in USA Disclaimer This manual is published for informational purposes only. Thermo King Corporation makes no representations or warranties, express or implied, with respect to the information, recommendations and descriptions contained in this manual and such information, recommendations and descriptions should not be regarded as all-inclusive or covering all contingencies. In the event you have any questions or require further information, please contact your local Thermo King dealer. The procedures described herein should only be undertaken by suitably qualified personnel. Failure to implement these procedures correctly may cause damage to the Thermo King unit or other property or personal injury. Thermo King Corporation and its affiliates shall have no liability in contract or tort (including negligence and/or strict liability) or otherwise, to any person or entity for any personal injury, property damage or any other direct, indirect, special or consequential damage or liability whatsoever, arising out of or resulting from any actions by any person that are contrary to this manual or any of the information, recommendations or descriptions contained herein or the failure of any person to implement the procedures described herein correctly or to follow caution and safety decals located on the Thermo King unit. 2 Table of Contents Introduction . 6 Manufacturer Explanation Of Emission Control System Warranty Coverage . .19 Safety Precautions . 7 EPA Emission Control System Warranty Statement . .21 Automatic Start/Stop Operation . 7 Responsibilities . .22 Battery Installation and Cable Routing . 8 Thermo King Corporation Responsibilities . .22 Electrical Hazard . 9 Owner Responsibilities . .22 Refrigerant . 9 Limitations . .23 Refrigerant Oil . 9 First Aid . 10 Unit Description . .24 First Aid–Refrigerant . 10 General Description . .24 First Aid–Refrigerant Oil . 10 Design Features . .25 Safety Decals and Locations . 10 Unit Options . .26 SmartPower Units (Electric Standby) . 13 Engine . .27 ELC (Extended Life Coolant) . .27 Emission Control . 14 Clutch . .28 California Emission Control System Warranty Reciprocating Compressor . .28 Statement . 17 Scroll Compressor . .28 Your Warranty Rights And Obligations . 17 Standard HMI Control Panel . .28 Manufacturer’s Warranty Coverage . 18 CYCLE-SENTRYTM Start/Stop System . .28 Owner’s Warranty Responsibilities . 18 Defrost . .29 3 Table of Contents DAS - Data Acquisition System (Optional) . 29 Initiating a Manual Defrost Cycle . 55 CargoLink™ (Optional) . 30 Terminating a Defrost Cycle . 55 Electric Standby (Model 50 Units Only) . 30 Alarms . 56 Standard Model 50 Features . 31 Alarm Code Notification. 56 Optional Model 50 Features . 31 Displaying Alarm Codes . 56 Engine Compartment Components . 31 Clearing Alarm Codes . 56 Unit Protection Devices . 32 Important Alarm Notes . 57 SR-3 Alarm Codes . 57 Unit Operation . 37 Sending a ServiceWatch Data Logger Start of Trip . 67 SR-3 Truck HMI Controller . 37 Pretrip Test . 67 Controller Features. 37 Pretrip Test Conditions . 67 Display . 38 Conditions where Pretrip Tests are not allowed . 67 Keys and LED Indicators . 39 Pretrip Test Sequence . 67 Turning the Unit On and Off . 45 Full Pretrip Test . 68 The Standard Display . 47 Engine Running Pretrip Test . 68 Changing the Setpoint . 47 Pretrip Test Considerations . 68 Starting the Diesel Engine . 49 Performing a Pretrip Test . 69 Starting the Electric Motor . 49 Starting a Pretrip Test . 69 Switching from Diesel to Electric . 50 Starting a Engine Running Pretrip Test . 70 Switching from Electric to Diesel . 51 Pretrip Test Results . 71 Preferred Method for Manually Switching from Electric Pass Pretrip Test . 71 Mode to Diesel Mode . 52 Fail Pretrip Test with Check Alarms . 71 Selecting CYCLE-SENTRY or Continuous Mode . 53 Fail Pretrip Test with Shutdown Alarms . 71 Selecting the High Speed Lock-Out Feature . 54 Display Brightness . 72 4 Table of Contents Checking HMI Software Revision and Serial Number . 72 Maintenance Inspection Schedule . .90 Electric Standby Operation . 73 Warranty . .96 Electric Power Receptacle . 73 Serial Number and Refrigerant Label Locations . .97 Loading and Enroute Inspections . 74 Pre-Loading Inspection . 74 Recover Refrigerant . .100 Inspecting the Load . 75 Enroute Inspections . 76 Emergency Cold Line . .101 Specifications . 78 CALIFORNIA Engine . 78 Proposition 65 Warning . .102 Belt Tension . 82 Engine Clutch . 82 Reciprocating Compressor . 82 Scroll Compressor . 84 Electrical Control System . 85 Fuses . 85 Electrical Components . 87 SmartPower Electrical Standby (Model 50 Units Only) 88 T-680R, T-680S, T-880R, T-880S Electric Motor and Overload Relay . 88 T-1080R & T-1080S Electric Motor and Overload Re- lay . 88 Electric Heater Strips (Optional) . 89 SmartPower Standby Power Requirements . 89 5 Introduction There is nothing complicated about operating and maintaining IMPORTANT: This manual is published for informational your Thermo King unit, but a few minutes studying this purposes only and the information furnished herein should manual will be time well spent. not be considered as all-inclusive or meant to cover all contingencies. If more information is required, consult your Performing pre-trip checks and enroute inspections on a Thermo King Service Directory for the location and regular basis will minimize on-the-road operating problems. A telephone number of the local dealer. regular maintenance program will also help to keep your unit in top operating condition. If factory recommended procedures are followed, you will find that you have purchased the most efficient and dependable temperature control system available. All service requirements, major and minor, should be handled by a Thermo King dealer for four very important reasons: • They are equipped with the factory recommended tools to perform all service functions • They have factory trained and certified technicians • They have genuine Thermo King replacement parts • The warranty on your new unit is valid only when the repair and replacement of component parts is performed by an authorized Thermo King dealer. 6 Safety Precautions Thermo King recommends that all services be performed by a CAUTION: Use extreme caution when drilling holes Thermo King dealer. However, there are several general safety in the unit. Drilling into electrical wiring or practices which you should be aware of: refrigerant lines could cause a fire. Never drill into structural components. WARNING: Always wear goggles or safety glasses when working with or around the refrigeration system or battery. Refrigerant or battery acid can Automatic Start/Stop Operation cause permanent damage if it comes in contact with This unit is capable of automatic operation and may start at any your eyes. time without prior warning. WARNING: Keep hands and loose clothing clear of WARNING: The unit may start at any time when the fans and belts at all times when the unit is operating controller is turned on. The controller display lights or when opening or closing compressor service up when the controller is turned on. valves. WARNING: Units equipped with electric standby may WARNING: Exposed coil fins can cause painful start at any.