JOURNAL 5 The Ultimate Machining Power The ultimate machining solution of all aspects AWEA MECHANTRONIC CO., LTD. HEADQUARTERS 629, Suezhetou Section, Kwanpu Rd., Wenshan Li, Xinpu, Hsinchu 305, Taiwan TEL：+886-3-588-5191 FAX：+886-3-588-5194 CENTRAL TAIWAN SCIENCE PARK BRANCH 15, Keyuan 2nd Rd., Central Taiwan Science Park, www.AWEA.com Taichung 407, Taiwan TEL：+886-4-2462-9698 FAX：+886-4-2462-8002 E-mail：[email protected] AWEA MECHANTRONIC CO., LTD. Copyright 2015 by AWEA Mechantronic Co., Ltd. All right reserved A-Journal-EN-201502 The Ultimate Machining Power Dedicate on RD investment and quality product AWEA concentrates on revolution of technology of machine tools Insist on providing the excellent machining centers Let's grow together to the coming futures HIGHLIGHTS CONTENTS 05 - 06 Operation Center 37 - 38 HD Series 07 - 14 Core Technology 39 - 40 VP / SP / LP Series 15 - 16 Key Manufacturing 41 - 42 MEGA5 Series 17 - 18 Productive Capacity 43 - 44 FCV Series 19 - 20 Social Responsibilities 45 - 46 FMV Series Intelligent control system 5-axis machining centers 21 - 22 AH Series 47 - 48 F Series New Edition !! Fully Upgraded !! 23 - 24 JB Series 49 - 50 AF Series 25 - 26 BL Series 51 - 52 BM Series 27 - 28 MB Series 53 - 54 The Product Line-up 29 - 30 MVP Series 31 - 32 HP Series 33 - 34 HVM / LP-F Series 35 - 36 LG Series 3rd generation HMC Brand new exterior design New Arrival !! 1 2 / photo：President Edward ( second from the right ) group photo taken with core members at Wujiang Open House. / / article：excerpt from the speech at Open House / Today, we establish a milestone, which wrote " Excel in innovation" at the entrance of our factory. The purpose is to remind everyone about continuously innovating from day to day, and constantly pursuing perfection on quality in order to reach our goal of 100% customer satisfaction. AWEA is grateful to you for all that expectations on AWEA. May it be the wisdom to encourage ourselves. HONORARY PRESIDENT OF PRECISION MACHINERY DEVELOPMENT ASSOCIATION OF TAIWAN ( CMD ) AWEA MECHANTRONIC CO., LTD. HONORARY PRESIDENT OF MANUFACTURERS ASSOCIATION OF EDWARD TE-HWA YANG, PRESIDENT TAICHUNG INDUSTRIAL PARK ( TMBA ) The FOUNDING PRESIDENT OF TAIWAN MACHINE TOOL AND ACCESSORY BUILDER'S ASSOCIATION ( TCIPA ) 3 4 Operation Center Czech Republic Finland Germany Continuing global presence efforts Netherlands Poland providing the best localized service Slovakia Russia Switzerland Ukraine To manage the long-term development plan and growing France Romania Canada South Korea business needs, AWEA recently and continuously expands Bulgaria Portugal branches and newly built factories, including headquarters Japan Turkey Spain expansion in Hsinchu, YAMA SEIKI USA office reconstruction, YAMA SEIKI USA, INC. Israel WuJiang factory opening in Suzhou and north China Italy Slovenia NORTH CHINA SALES OFFICE India sales office established. AWEA looks forward to achieve Croatia Thailand SUZHOU ( AWEA ) a comprehensive global presence and build brand new OTHERS Vietnam modernized factories to provide the best localized service to 1 % SHANGHAI ( BEST WAY ) every customers. Malaysia SOUTH CHINA SALES OFFICE AMERICA Singapore TAIWAN 15 % 30 % EUROPE Brazil 20 % South Africa AWEA Mechantronic Co., LTD. was established in 1986. AWEA has being CHINA HEADQUARTERS ASIA Australia specialized in researching and developing machining centers in 30 years. 9 % 25 % Argentina CTSP BRANCH In 1998, AWEA listed its share at Taiwan Stock Exchange. Regardless of the Global Market Network index of operating performance or equity, AWEA is one of the top in machine Chiayi BRANCH tools category, which represents the outstanding position of AWEA. Market Distribution HEADQUARTERS 26,000 m2 Manufacturing of bridge type machining centers and boring mills HSINCHU‧ TAIWAN SUZHOU BRANCH 66,800 m2 SHANHAI BRANCH 8,600 m2 SOUTH CHINA BRANCH 500 m2 Manufacturing of bridge type and C-frame VMC Manufacturing of bridge type and C-frame VMC Sales and service SUZHOU‧CHINA SHANGHAI‧CHINA DONGGUAN‧CHINA CTSP BRANCH 26,600 m2 Manufacturing of bridge type and C-frame VMC TAICHUNG‧TAIWAN YAMA SEIKI USA, INC. 20,000 m2 CHIAYI BRANCH 100,000 m2 Sales and service In progress LOS ANGELES‧CALIFORNIA CHIAYI‧TAIWAN 5 6 Core Technology Work piece Tooling path Adoptive Feed Control ( AFC ) Axial feed Without i Console Spindle load adaptive feed control Feed rate Below setting feed increase Spindle load Above setting feed decrease = setting With i Console adaptive feed control Slow feed rate brings ultra small cutting error Fast feed rate brings small CNC Parameter Optimization cutting error Based on feed rate difference for automatic corner Super fast feed rate brings large cutting error deceleration, the smaller the setting value the better 1. Visual optimized design 5. Tools management Cutting Error the accuracy but the cycle time relatively longer; to set 2. Easy operating, complete database 6. Work-piece counting feed rate diference in every axis with this parameter 3. Spindle thermal compensation 7. APC Monitor in order to calculate the deceleration at corner. 4. Auto. tool length measurement 8. Tasks records Main screen Tool length offset Auto. tool length measurement CNC parameter optimization Adoptive feed control ( AFC ) Spindle thermal compensation ● Instant Messaging Sys. ● M code After manually measuring the tool length, Graphic user interface is easy to use, and up From rough cutting to fine finishing, the Adoptive feed control is capable of real- Decrease deformation on parts that caused ● Tool list ● Calculator the controller will automatically calculate to 12 tool length measurement can be done operator can select various cutting modes time monitoring the spindle load to control by heat, Instantly monitoring temperature ● Work-piece measurement the tool tip position and enter the data in one button, which saves programing time based on the working condition, and then the axial feed rate which effectively extends for automatic compensation to increase ● CNC parameter optimization into the tool length offset table. and lowers operation error. set the allowable error and work piece tool life, shortens rough cutting time, and machining accuracy. ( Opt. ) ● Spindle thermal compensation weight to obtain the optimum parameter. detects abnormal cutting conditions. ● Adoptive feed control ( AFC ) Circular work-piece measurement Basic rectangular Advanced rectangular Trouble shooting Tools management Counter function work-piece measurement work-piece measurement By measuring the A, B, C three When the alarm appears, the screen will Instinctive fast tool set-up, and complete There are 3 sets of counters ready for 、 、 、 points coordinates the circular By measuring the X+ X- Y+ Y- four By measuring the A, B, C, D, and E five display the malfunction message and tools database let operators easy to use and individually start, stop and wipe out work piece's center point can be points coordinates, the rectangular work- points coordinates, the rectangular work- trouble shooting procedure enabling the lower possibility of error caused. history, which is convenient for operator correctly calculated. piece's center point can be calculated. Then piece's center point and slant angle can be operator to solve problems to shorten the to regularly maintain machine or gather the center point coordinate can be entered calculated. Then the center point coordinate shutdown time. statistics for utilization and production. in the work-piece coordinate system. can be entered in the work piece coordinate 7 ( G54 – G59 ) system. ( G54 – G59 ) 8 Core Technology -AXIS MACHINING -FACE MACHINING Complete product range with great performance Compound Angular Cutting Complete product range with AWEA The whole development process and assembly of machine is done in factory to ensure the best of AWEA high precision 5-axis machining series can Shorter Machining Time self-developed ATC, AHC system and performance of machine easily meet all types of complex machining tasks. Better Machining Accuracy attachment heads, which ensure integrated 5-face machining coordinate conversion software Longer Tool Life quality of equipment. makes operation more convenient and efficient. Abundant spareparts speed up after-sales service. Working range Working range MEGA5 G Gantry type 5-axis machining centers 10 MVP Moving cross rail bridge type 5-face machining center 8 、 B C axes head ( B : ± 100° , C : ± 240° / B : ± 105° , C : ± 200° ) Floor space Cost W-axis moving cross rail structure Head capcity Cost 7 6 10 7 Table load capacity : 2,500 kg / m2 X / Y / Z axes travel ( max. )：7,000 / 4,000 / 1,400 mm 6 9 10 10 Spindle taper : HSK-A100 / HSK-A63 Heavy cutting Efficiency Table load capacity：20,000 kg Table load capacity Heavy cutting Working range Working range MEGA5 P Bridge type 5-axis machining centers 9 HP Bridge type 5-face machining center 9 、 ± ° ± ° ± ° ± ° B C axes head ( B : 100 , C : 240 / B : 105 , C : 200 ) Floor space Cost Model that enforced on heavy cutting Head capcity 10 Cost 6 7 8 Table load capacity : 20,000 kg ( max. ) X / Y / Z axes travel ( max. )：8,200 / 4,900 / 1,400 mm 6 10 9 10 Spindle taper : HSK-A100 / HSK-A63 Heavy cutting Efficiency Table load capacity：40,000 kg Table load capacity Heavy cutting Working range Working range FMV-99 Gantry type 5-axis machining center HVM Bridge type 5-face machining center 7 7 Floor space Cost Head capcity A、C axes rotary table ( A : -120° ~ +30° , C : 360° ) 8 8 More than 10 years sales history 10 9 Cost Table load capacity : 1,000 kg ( max. ) X / Y / Z axes travel ( max. )：7,000 / 4,500 / 1,000 mm 8 8 10 9 Spindle taper : BT40 Heavy cutting Efficiency Table load capacity：20,000 kg Table load capacity Heavy cutting Working range Working range FCV-620 High speed 5-axis machining center LG Gantry type 5-face machining center 10 B、C axes rotary table ( B : -50° ~ +110° , C : 360° ) Floor space 4 Cost Gantry type structure, super large working range Head capcity 9 9 9 8 Cost Table load capacity : 300 kg ( max.