
Journal of KONES Powertrain and Transport, Vol. 21, No. 3 2014 ISSN: 1231-4005 e-ISSN: 2354-0133 ICID: 1133202 DOI: 10.5604/12314005.1133202 ANALYSIS OF AN AIRCRAFT ENGINE START-UP PROCESS ON THE EXAMPLE OF THE PZL-130 TC-II „ORLIK” TRAINING AIRCRAFT 0LURVáDZ.RZDOVNL Air Force Institute of Technology, Ksiecia Boleslawa Street 6, 01-494 Warsaw, Poland tel.: +48 22 6851101, fax: +48 22 8364471 e-mail: [email protected] Abstract The paper discloses the analysis of processes that take place during the start-up operation of the driving unit for the training aircraft of the TZL-130 TC-II Turbo-Orlik type. The aircraft is designed for selective and initial trainings at the Air Force SFKRRORI³/LWWOH(DJOHV´LQ'ĊEOLQ7KHGULYLQJXQLWFRPSULVHVWKHPT6A-25C turbo-propeller engine from Pratt & Whitney combined with the four-bladed airscrew from Hatzell. It is specifically mentioned that data for the analysis were sourced from the S2-3a on-board recorder of flight parameters manufactured by the Air Force Institute of Technology (AFIT). The analysis was carried out both during ground and flight tests. The paper briefly outlines general structures and operation principles of typical start-up systems with the focus to their key components. Attention is paid to how important it is to select an appropriate start-up system to match the specific aircraft type and the guideline parameters for selection that should be adhered to are specified. Also there are disclosed the key mathematical relationships that are indispensable to design start-up systems and to find out their basic characteristics. It is emphasized that the start-up operation must be considered as a non-stationary process that lasts from the standstill state of the engine until the moment when the minimum required rpm is reached, sufficient to generate necessary power of the engine. In addition, the attention is paid to the fact that the value of the engine acceleration is crucial to the achievable start-up time that is deemed as one of key parameters for all start-up systems. It is demonstrated that to achieve the required level of acceleration, it is necessary to secure the so called overhead of the engine power which needs constant flow of fuel and air into the combustion chamber of the engine. The last part of the paper comprises selected characteristic curves that were obtained from the analysis of the engine start-up processes both on ground and in flight. The final conclusions emphasize that the start-up system for the presented driving unit is really efficient and guarantees correct operation of the engine under any conditions. Keywords: diagnostics of aircraft engines, qualification tests of aircraft driving units 1. Introduction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³2UOLN´DLUFUDIWWKHVWDUWXSV\VWHPLVSRZHUHG E\DFRPELQHGVWDUWHUDQGJHQHUDWRULQVWDOOHGRQERDUGDVDSDUWRIWKH37$&WXUERSURSHOOHU HQJLQHIURP3UDWW :KLWQH\ M. Kowalski )RU PRGHUQ WXUERSURSHOOHU HQJLQHV WKH VWDUWXS SURFHVV UXQV DXWRPDWLFDOO\ DFFRUGLQJ WR SXUSRVHIXOO\DGMXVWHGVFKHGXOHGHVLJQHGWRVZLWFKRQDQGRIIWKHVWDUWHUWKHLJQLWLRQV\VWHPDQG WKHIXHOVXSSO\GHYLFHV 6HOHFWLRQRIWKHVWDUWXSV\VWHPLVDOVRFUXFLDOIRULWVZHLJKWDQGRYHUDOOGLPHQVLRQVZKLFKLV SDUWLFXODUO\LPSRUWDQWIRUVPDOODLUFUDIWVVXFKDVWKH3=/7&,,³2UOLN´WUDLQLQJDLUSODQH Fig. 1. Schematic diagram of the start-up system [3] ,QDGGLWLRQVHOHFWLRQRIDQDSSURSULDWHVWDUWXSV\VWHPLVDOVRJRYHUQHGE\DVHULHVRIRWKHU IDFWRUV WKDW LQFOXGH EXW DUH QRW OLPLWHG WR WHFKQLFDO SDUDPHWHUV FRVW HIILFLHQF\ DQG RSHUDWLRQDO SHUIRUPDQFHLQFOXGLQJDOVRUHOLDELOLW\DQGOLIHWLPH 2. 7KHRUHWLFDOEDFNJURXQG 7KHNH\WDVNRIWKHVWDUWXSV\VWHPIRUDQ\HQJLQHLVWRHQIRUFHQHFHVVDU\USPRIWKHHQJLQH VKDIWLQJ WKHFRPSUHVVRUDQGWXUELQHXQLW 7KHHQJLQHUSPPXVWEHKLJKHQRXJKVRWKDWWKHSRZHU NtGHOLYHUHGE\WKHWXUELQHH[FHHGVWKHRYHUDOOSRZHUNsFRQVXPHGE\WKHFRPSUHVVRUDQGRWKHU VXEDVVHPEOLHV RI WKH HQJLQH DFFRUGLQJ WR WKH WXUELQH SRZHU EDODQFH WKDW LV H[SUHVVHG E\ WKH UHODWLRQVKLS ܰ௧ > ܰ௦ + ܰ ZKHUHܰ SRZHUQHFHVVDU\WRGULYHHQHUJ\JHQHUDWRUVDQGWRRYHUFRPHIULFWLRQUHVLVWDQFH 7KHSRZHUQHFHVVDU\WRGULYHWKHHQJLQHFRPSUHVVRUFDQEHFDOFXODWHGIURPWKHIRUPXOD ೖషభ כ כ ሶ ೢή்ೢ ܰ௦ = ൬ߨ௦ ೖ െ 1൰ ఎೞ ZKHUH ݉ሶ ௪±PDVVIORZUDWHRIDLUVWUHDPWKDWSDVVHVWKURXJKWKHFRPSUHVVRU>NJV@ כ ܶ௪ ±DLUWHPSHUDWXUHDWWKHFRPSUHVVRULQOHW>.@ ߟ௦ ±HIILFLHQF\IDFWRURIWKHFRPSUHVVRU כ ߨ௦ ±FRPSUHVVLRQUDWLRRIWKHFRPSUHVVRU ݇ ±LVHQWURSLFH[SRQHQWIRUDLU 7KHHQJLQHVWDUWXSLVDQRQVWDWLRQDU\SURFHVVWKDWEHJLQVLQJURXQGFRQGLWLRQVDWWKHHQJLQH VWDQGVWLOO DQG HQGV ZKHQ WKH PLQLPXPUSPRI WKHHQJLQH LVUHDFKHG'XULQJ IOLJKW WKH SURFHVV VWDUWV IURP WKH PLQLPXP USP RI ³DXWRURWDWLRQ´ DQG ODVWV WR WKH PLQLPXP URWDWLRQ VSHHG IUHTXHQWO\UHIHUUHGWRDVWKHPLQLPXPIOLJKWUSP 7KH HQJLQH VWDUWXS ZLWKLQ WKH UDQJH XS WR WKH PLQLPXP USP PXVW EH FDUULHG RXW LQ D FRQWLQXRXVZD\ZLWKWKHQHFHVVDU\DFFHOHUDWLRQ7KHDFFHOHUDWLRQYDOXHLVFUXFLDOIRUWKHGXUDWLRQ RIWKHVWDUWXSSURFHVV'XHWRWKDWFRQGLWLRQWKHSRZHURIWKHHQJLQHVWDUWHUPXVWEHLQFUHDVHGE\ WKHRYHUKHDGWKDWLVQHFHVVDU\WRJDLQDFFHOHUDWLRQ7KXVWKHWRWDOSRZHURIWKHVWDUWHULVGHILQHG E\WKHIRUPXOD ܰ = ܰ௦ + οܰா ZKHUH ܰ ±SRZHURIWKHHQJLQHVWDUWHU οܰா ±SRZHURYHUKHDGQHFHVVDU\WRJDLQDFFHOHUDWLRQRIWKHHQJLQHVKDIWLQJ 178 Analysis of an Aircraft Engine Start-Up Process on the Example of the PZL-130 TC-II „Orlik” Training Aircraft 7RSURYLGHWKDWVXUSOXVRIHQJLQHSRZHULWLVQHFHVVDU\WRJXDUDQWHHFRQWLQXRXVIORZRIIXHO DQGDLU 2QHLPSRUWDQWWRROWKDWLVXVHGWRHYDOXDWHG\QDPLFVRIHQJLQHRSHUDWLRQGXULQJWKHVWDUWXS SURFHVV DUH WKH VR FDOOHG SKDVH GLDJUDPV WKDW UHSUHVHQW PRPHQWDU\ LQFUHPHQWV RI LQGLYLGXDO SDUDPHWHUVDVDIXQFWLRQRIWKHVHSDUDPHWHUVZKLFKLVGHILQHGE\WKHJHQHUDOIRUPXOD ௗ = ݂(ܺ) ௗ௧ ZKHUH X ±SDUDPHWHULQTXHVWLRQ t ±WLPH>V@ 3. $QDO\VLVRIWKHVWDUW-XSSURFHVVIRUWKH0WHQJLQH 7KH37$&WXUERSURSHOOHUHQJLQH )LJ ZLWKWKHSRZHURI+3ZDVGHVLJQHGE\WKH &DQDGLDQFRPSDQ\3UDWW :KLWQH\&DQDGD,WZDVLQVWDOOHGRQWKH3=/7&,,7XUER2UOLN DLUFUDIWWRJHWKHUZLWKDIRXUEODGHGDLUVFUHZIURP+DUW]HOOWRHQDEOHH[WHQGHGWUDLQLQJRIDLUFUDIW SLORWV 7KH HQJLQH KDV XQOLPLWHG WLPH UHVRXUFH ZKLFK PHDQV WKDWLW LV RSHUDWHG DQG PDLQWDLQHG DFFRUGLQJWRLWVWHFKQLFDOFRQGLWLRQ Fig. 2. PT6A turbo-propeller engine from Pratt & Whitney [4] 7KH REMHFWLYH RI FRPSOHWHG LQYHVWLJDWLRQV DQG H[SHULPHQWV ZDV WR GHWHUPLQH NH\ FKDUDFWHULVWLFVRIWKHHQJLQHDQGWKHDLUVFUHZGXULQJWKHVWDUWXSSURFHVV7KHUHIRUHWKHUDQJHRI PHDVXUHG DQG HYDOXDWHG SDUDPHWHUV LQFOXGHG WKH HQJLQH SRZHU N, URWDWLRQ VSHHG RI WKH WXUELQH JHQHUDWRUng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owalski 55 n [%] 50 45 40 ng 35 30 25 nĞ 20 15 10 5 t [s ] 0 0 5 10 15 20 25 30 35 40 45 50 55 60 Fig. 3. Characteristic curves that depict rpm changes for the turbine generator and the airscrew during the start-up process as the function of time 55 ng 50 [%] 45 40 35 30 25 20 15 10 5 RPM 0 0 100 200 300 400 500 600 700 800 900 Fig. 4. Characteristic curves for variation of the turbine generator rpm as a function of the aircrew rpm $FFRUGLQJ WR WKH FRQYHQWLRQDO DSSURDFK WKH VWDUWXS SURFHGXUH FDQ EH VWUXFWXUHG LQWR WKUHH SKDVHV VWSKDVH± WKHUSPUDQJHIURPWKHVWDQGVWLOOVWDWHWRWKHUSPWKUHVKROG ZKHQ IXHO VXSSO\ LV DFWLYDWHG)RUWKDWSKDVHWKHPRWRULVUHYROYHGH[FOXVLYHO\E\WKHVWDUWHU QG SKDVH ±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
Details
-
File Typepdf
-
Upload Time-
-
Content LanguagesEnglish
-
Upload UserAnonymous/Not logged-in
-
File Pages13 Page
-
File Size-