BUILDING STRENGTH™ TILT-UP HANDBOOK CONCRETE CONSTRUCTION PRODUCTS ® Table of Contents ® General and Technical Information ......................1 How to Remove the T41 Ground ReleaseII Plastic Recess Plug .... 29 Tilt-Up Construction ................................................................................ 1 Proper Hardware Usage ......................................................................29 Early History of Tilt-Up ........................................................................... 1 T42 Double Ground ReleaseII System ...............................................30 Dayton Superior’s Role in the Development of Tilt-Up ..................... 2 T46HD Ground ReleaseII Spreader Beam with Twin Shackles .....30 Technical Assistance .............................................................................. 2 T45 Ground ReleaseII Patch Cap ........................................................30 T81 Heavy Duty Ground ReleaseII Insert ............................................31 General Tilt-Up Considerations ............................................................. 2 Information Definitions ................................................................................................ 2 T83 Heavy Duty Ground ReleaseII Hardware ....................................31 II Safety Notes and Product Application ..................................................3 How to use the Ground Release System — T83 Hardware ......... 32 and Technical General Safety Factors ..........................................................................................3 P52 Swift Lift® Anchor ........................................................................ 33 Lifting Stresses and Concrete Design .................................................. 4 P54 Swift Lift® Recess Plug................................................................ 33 Safe Working Load Reduction Factors for Lightweight Concrete .... 4 P59 Swift Lift® Shear Bar ................................................................... 33 Anchor/Insert Capacity ...........................................................................5 P52 Swift Lift Anchor Tension SWLs ................................................ 34 Edge and Shear Loading .........................................................................6 Swift Lift® Anchor Shear (Edge Lifting) SWLs................................. 35 Anchor/Insert Failure ..............................................................................6 Suggested Rigging Method .................................................................. 35 Coil Bolt/Coil Insert Failure .....................................................................6 How To Install the Swift Lift Anchor .................................................. 36 Information Insert Placement ......................................................................................7 P53 Swift Lift® Eye Anchor - Edge Lifting .......................................... 37 Panel Erection Insert Edge Distances .............................................................................8 P53 Swift Lift Eye Anchor for Lifting and Handling ........................ 37 Loading Conditions ..................................................................................8 P53 Swift Lift Eye Anchor Selection Chart ...................................... 37 Tilt-Up Problem Areas ............................................................................9 P60 Swift Lift® Tension Bar ................................................................... 38 Tilt-Up Construction Considerations ...................................................10 P60 Swift Lift Tension Bar Installation .............................................. 38 Panel Casting Layout ..............................................................................11 P51SL Lifting Eye — Edge Lifting in Shear Condition ..................... 39 Panel Construction .................................................................................11 How to Use the P51SL Lifting Eye: .................................................... 39 Preparation for Lifting .............................................................................11 Gyro Tilt™ Plus System ....................................41 Panel Preparation ...................................................................................11 Gyro Tilt Plus™ System* .......................................................................41 Lifting Systems Panel Analysis ........................................................................................12 Gyro Tilt Plus Face Lift Insert...............................................................41 During the Lift - Precautions ................................................................12 T49E Gyro Tilt Plus Edge Lift Insert ..................................................42 Plumbing Panels - Precautions ...........................................................13 T50 Gyro Tilt Plus Hardware .............................................................. 43 Bracing - General ...................................................................................13 T51 Gyro Tilt Plus Shear Bar .............................................................. 43 II Erection Details ......................................................................................13 T52 Heavy Duty Gyro Tilt Plus Insert ................................................ 43 Computer-Aided Design Software ......................................................14 T53 Heavy Duty Gyro Tilt Plus Hardware ......................................... 43 Stress Tables and Rigging Patterns ....................................................15 How to use the Gyro Tilt Plus System ...............................................44 Panel Erection Information ...............................16 How to Remove the Gyro Tilt Plus Plastic Recess Plug ..................45 System Proper Hardware Usage ......................................................................45 Standard Rigging Details .......................................................................16 Ground Release Boom Positioning ...................................................................................17 Coil Inserts ..................................................... 47 Plumbing Face-Lifted Panels ...............................................................17 T1 Single Pick-Up Insert....................................................................... 47 Brace and Re-Rig Method ....................................................................18 T21 Insert Locator Plugs ...................................................................... 47 Transfer Method .....................................................................................18 T2 Double Pick-Up Insert ....................................................................48 T7S, T7ST Slotted Setting Plugs ........................................................48 Plus Lifting Systems ...............................................19 ™ T275 Tilt-Up Lifting System .................................................................19 Exposed Aggregate Details .................................................................. 49 Superior Lifting System ........................................................................19 How to use Coil Face Inserts ..............................................................50 System Ground Release Lifting System ...........................................................19 Edge Pick-up ..........................................................................................51 Tilt Gyro Gyro Tilt Plus System............................................................................19 Proper Placement of “Edge” T3 or T3A Inserts ...............................51 Coil Lifting System .................................................................................19 Total System and Safe Working Loads ..............................................52 T110 Superior Lift System ...................................................................20 Coils ........................................................................................................52 P99P Fleet Patch ...................................................................................21 How to Determine Bolt Length ...........................................................52 T275 Tilt-Up Anchor ............................................................................22 B14 Coil Bolts and Minimum Coil Penetration Information ............. 53 T275B Base Plates ...............................................................................22 T8 Lifting Angle .....................................................................................54 T275P Patch Cap ..................................................................................22 T12 Swivel Lift Plate .............................................................................54 T26 Double Swivel Lifting Plate .........................................................54 T120 Superior Lift Hardware .............................................................. 23 Coil Inserts Exposed Aggregate Panel Inserts ...................................................... 23 T27 Edge Lifting Plate ..........................................................................54 How to Remove the T110 Plastic Recess Plug .................................24 Continuous Coil Threaded Rod ..........................................................