RUD DRIVE TECHNOLOGY ENG PIVOTING · LIFTING · HANDLING · TELESCOPING · ROTATING EDITION_1 ® TOUGH DRIVES Do these themes look familiar to you? 2 RUD Solutions have precise TECDOS offers drive innovations for industrial, objectives in mind, always seeking harbour and offshore applications. to optimise our processes and > For more information, develop new application solutions. see pages 4 – 7 Do you always have trouble with TECDOS components and modules succeed the weather-resistance of your where other systems fail. drive solutions? Do your modules > For more information, simply rust too fast? see pages 8 and 9 Would you prefer to TECDOS offers intelligent modules and complete systems purchase complete customised to your specific application. solutions rather than individual parts? > For more information, see pages 14 – 17 and 22 – 24 Do you have difficulties with local Contact our sales team at customer service www.rud-tecdos.com representation? Then send us your requests. Get in direct contact Would you like more with our engineers and send us your challenges technical advice and regarding drive technology. support? > [email protected] Can you imagine working with a company Then please contact us that is qualified to solve all your challenges > [email protected] regarding drive technology, also ensuring Tel. no. +49 / 7361 50 41 1373 top level servicing and commercial service? Fax no. +49 / 7361 50 41 1543 TECDOS® High performance for all environments for horizontal, vertical and rotational drive applications 3 EL TE ST 16 IN Q TECDOS – Examples of applications Q The OMEGA complete system ......... HA ND C OU Handling, Industrial, R Q The OMEGA module system ............ 17 Mining and Wind Power ................. 4/5 Q TPi/Gamma pocket wheel blocks .... 18 Q TECDOS – Examples of applications - 6/7 TECDOS – Multiple chain systems .. 19 TEM Harbour and Offshore ..................... Q GA ME VE SYS O Q TECDOS – Single components Q TECDOS – Drive and reversing DRI Overview ......................................... 8 chain wheels ................................... 20 Q TECDOS – Q TECDOS – Modules and N S 9 Chain guide · Chain end fixing ....... 21 TIO Complete Systems Overview ........... ION NEC OPT Q Completesystem TOOL MOVER CON Q Drive Systems with ”Saving a life is priceless” .............. 22/24 Round Steel Chain – S 10/11 Q TECDOS – Informations OCK Advantages in comparison ............. L BL A MA ........................ E Q Installation instruction 25 EEL Q The material and Q Technical specifications ....................... 25 practical advantages of PI/GAM KET WH Q Maiantenance and care ....................... 26 RUD round link chain ...................... 12 POC PO Q Technical questionnaire for Q TECDOS – High performance chain SING ELS Drive Systems .................................. 27 VER connector ........................................ 13 Q RUD Conveyor & Drives AND RE 14 CHAIN WHE Q Drive systems for moving ............... VE Overview ......................................... 28 RI D Q The OMEGA principle ...................... 15 DE GUI CHAIN G N I XIN FI F CHA C END TOOL MOVER COMPLETE SYSTEM TECDOS® Cutting edge drive concepts for all movement processes in handling and onshore applications: horizontal – vertical – rotational 4 5 TOOL MOVER For the safe handling and rotation of heavy and prescision injection moulding tools and other pieces TECDOS Handling Lifting and swivelling of modules and load bearing parts TECDOS Handling TECDOS Offshore Braced and controlled lifting Weather resistant lifting and lowering of components or translation of components TECDOS® Robust drive for all movement in offshore, harbour and heavy industry applications: robust – compact – effective 6 7 TECDOS Offshore Telescopic extension of belt conveyors TECDOS Offshore Skidding Systems - Drives for skids to move ship cranes and telescopic booms TECDOS Offshore Skidding Systems - Drives for skids on ships and pontoons above/under ship deck TECDOS Offshore Spooling drives for cable winches and hose reels TECDOS® components for the construction of a complete TECDOS drive solution using the TECDOS high performance round link chain TECDOS COMPONENTS Drive module and components 8 Gamma drive Pi drive Omega drive Complete systems incl. pocket wheel Complete systems incl. pocket wheel TECDOS® high performance chain TECDOS® high performance chain Medium (quenched and tempered) Premium (case hardened) Chain guides Pocket wheels TECDOS® accessories End PowerPoint Cobra fork fi xings fi xing points head hook Lift limiter Connector TECDOS® complete systems Complete drive solutions and handling systems using TECDOS components DRIVE SOLUTIONS Omega-Drive (example with SEW electric drive) 9 Electric motor (hydraulic and pneumatic motors on request) OMEGA-DRIVE is the ideal drive ssolution for linear and rotary EL TE Mounting fl ange N ST mmovements. For driving a trolley I HA ND Omega drive aalong a beam, a ship crane C OU aalong its track or for skids, it R ssurpasses any comparable rack and ppinion solution. It is unaffected by dirt, sand, ice, etc., is easier to - install and tolerates misalignment. TEM Its modular concept allows for GA ME VE SYS aassembly to electric, hydraulic and O ppneumatic motors, but it can also DRI be supplied with electric motor. AAvailable with fíxed or moving chain. N S TIO ION TECDOS high performance chain NEC OPT CON HANDLING SYSTEMS S OCK L BL TOOL MOVER A MA E EEL I/GAM Innovative handling device for P KET WH Turnover tables the safe handling of heavy and precision injection moulding tools and other POC PO objects. SING SING Safety ELS Q Easy to use VER components Q Low running noise for transport (theatre-proven) AND RE CHAIN WHE Q Robust construction VE (> 20,000 turnover cycles) DRI Omega drive Q Easy to service principle Q Handles a large range of different tool sizes DE Customizable to your GUI Q CHAIN Transport specifi c application options for Q Movable by means of lift trucks a crane or forklift G N I XIN ATTACHMENTS AND MOTORS FOR COMPLETE SYSTEMS FI F CHA C END Drive Completep systems are available with mmotorsotors from leading manufacturers. Shaft Mounting rail Adapter flange TOOL MOVER COMPLETE SYSTEM High technology round link chain The advantages in comparison with other drive systems in rough conditions RUD 10 ROUND LINK CHAIN ROLLER CHAIN Robustness Round link chain: very good + Roller chain: poor + – Steel rope: satisfactory Rack and pinion: good + Hydraulic: satisfactory 3D mobility Round link chain: very good + Roller chain: poor – Steel rope: satisfactory + Rack and pinion: poor Hydraulic: poor Deflection radius Round link chain: small Roller chain: small + + Steel rope: large + + Rack and pinion: large Hydraulic: – Storage Round link chain: good + Roller chain: poor – Steel rope: satisfactory + Rack and pinion: poor Hydraulic: poor Maintenance Round link chain: very seldom + Roller chain: continuous – Steel rope: seldom + Rack and pinion: seldom Hydraulic: extensive End fixing Round link chain: very good Roller chain: good + + Steel rope: satisfactory + + Rack and pinion: satisfactory Hydraulic: good Infrequent use Round link chain: very good + Roller chain: poor – Steel rope: satisfactory + Rack and pinion: good Hydraulic: good Corrosion resistance Round link chain: very good + Roller chain: poor – Steel rope: poor + Rack and pinion: good Hydraulic: very poor +++ + +++ – ++– +– – +– + –+ – – –+ –+ STEEL ROPE + + + RACK ANDPINION + + HYDRAULIC TOOL MOVER CHAC IN CHAIN DRIVE AND REVERSING PI/GAMMAA CONNECN TION OMEGA- ROUND STTEEL 11 COMPLETE SYSTEM END FIF XING GUIDE CHAIN WHEELS POCPO KET WHEELE BLLOCKS OPTTIONI S DRIVE SYSTEM CHAIN The material andan practical advantadvantages of RUD round link chain TECDOS ROUND LINK CHAINSCHA ARE: 1212 Q mobile in three dimensions Q low maintenance Q self cleaning Q quiet, reliable operation Q robust and durable Q corrosion does not affect Q compact design function TECDOS IS ALWAYS THE BEST SOLUTION: Q under severe environmental Q when three-dimensional conditions mobility is required Q when infrequent or Q when high forces have to be frequent use is required transmitted with limited space Q when exposed to weather Q when the means of traction has to Q in offshore, underwater and have optimized storage capacity harbour applications TECDOSTECDOS OffshoreOffsh Off hore LiftingLifting and loweringlowering equipment of loads on deckd and below deck TECDOS®-high performance chain Medium / Premium for pivoting, lifting, moving, telescoping and rotating Connector Always the 6 – 260 kN TECDOS round link chain 13 best choice is available in of chain for 7 sizes. EL Medium Premium Diameter TE ST all TECDOS drive quenched and case hardened chain IN HA tempered chain ND solutions HV 580 – 600 C HV approx. 360 OU R Length [m] Working Weight Chain load approx. 10 20 30 50 variable - [kN] [kg/m] TEM Medium Premium Medium Premium Medium Premium Medium Premium Medium Premium GA ME VE SYS O TEC 6 6 0.59 7905141 7905150 7905140 7905149 7905139 7905148 7905138 7905147 7905137 7905146 RI D TEC 12 12 1.13 7905106 7905117 7905105 7905116 7905104 7905115 7905130 7905114 7905102 7905113 TEC 25 25 2.24 7905097 7905072 7905096 7905071 7905095 7905070 7905094 7905069 7905093 7905068 N TEC 43 43 3.80 7905061 7905049 7905060 7905048 7905059 7905047 7905058 7905046 7905057 7905040 S TIO ION I T TEC 65* 65 5.70 ––––––––7904959 7905020 NEC N OPT CON TEC 140* 140*2) 12.30 ––––––––7904948 7905015 2) TEC 260* 260* 22.60 ––––––––7904947 – S 2) OCK * topcoat silver * When using TECDOS chain