SparxLift Series Welding Helmet Airline Respirator User Manual The Bullard SparxLift Series airline Component Concept respirators, when properly used, The Bullard SparxLift Series airline respirators consist of four components provide a continuous flow of air (Figure 1): respirator helmet assembly, breathing tube assembly, flow control from a remote air source to the device, and air supply hose. respirator wearer. SparxLift Series respirators offer protection from All components must be present and properly assembled to constitute a airborne contaminants that are not complete NIOSH approved respirator. immediately dangerous to life or health (IDLH), or that do not exceed ➀ maximum use concentrations Respirator Helmet allowed by applicable OSHA, EPA, with Suspension NIOSH, ACGIH, or other regulatory and Shroud standards and recommendations. NIOSH approved SparxLift Series airline respirators are designed by Bullard to provide respiratory protection in general purpose applications including welding, grinding, and Type C painting applications: TC-19C-0511 SLS1 Shroud - F30 Series Flow Control Devices TC-19C-0512 SLS2 Shroud - F30 Series Flow Control Devices ➁ Breathing Tube TC-19C-0513 SLS1 Shroud - F40 Series Flow Control Devices TC-19C-0514 SLS2 Shroud - F40 Series Flow Control Devices TC-19C-0515 SLS1 Shroud - DC50 Series Flow Control Devices TC-19C-0516 SLS2 Shroud - DC50 Series Flow Control Devices TC-19C-0517 SLS1 Shroud - Frigitron 2000 Series Flow Control Devices TC-19C-0518 SLS2 Shroud - Frigitron 2000 Series Flow Control Devices TC-19C-0519 SLS1 Shroud - AC1000 Series Flow Control Devices ➂ TC-19C-0520 SLS2 Shroud - AC1000 Series Flow Control Devices Flow Control TC-19C-0521 SLS1 Shroud - HC2400 Series Flow Control Devices Device TC-19C-0522 SLS2 Shroud - HC2400 Series Flow Control Devices ➃ The SparxLift Helmet is also NIOSH approved for use with the EVA PAPR Air Supply Hose (TC-21C-0940 and TC-21C-0941) The protective helmet meets ANSI/ISEA Standard Z87.1-2010, Z87+ Eye & Face Protection. Anti-fog wipes/coatings are not required for use with SparxLift. ➤ SparxLift Series respirators are compatible with Grade D breathing air Figure 1 sources such as breathing air compressors or Bullard Free-Air® Pumps. Bullard offers the appropriate approved breathing tube assembly and air supply hose to connect the SparxLift Series respirator to these breathing air Supplying Grade “D” or Higher Air Quality sources. (See Breathing Air Requirements on page 6) � WARNING � WARNING Read all instructions and warnings before using this respirator. Save this Failure to use complete NIOSH approved Bullard components and manual for future reference. Failure to follow these instructions could replacement parts voids approval of entire assembly. Basic parts are result in death or serious injury. listed on the NIOSH Approval Label on page 2. Failure to follow these instructions could result in death or serious injury. Table of Contents Component Diagram ........................................................................................ 1 Ordering Information ................................................................................ 18-19 Approval Labels .............................................................................................2-3 Warranty .........................................................................................................20 Warnings .......................................................................................................4-5 Blank................................................................................................................21 Operations........................................................................................................ 6 Notice ..............................................................................................................22 Breathing Air Pressure .................................................................................7-8 AC1000 Instruction Sheet ......................................................................... 23-24 Respirator Configurations ............................................................................... 9 HC2400 Instruction Sheet......................................................................... 25-26 Before Use ....................................................................................................... 9 DC50 Instruction Sheet ............................................................................. 27-30 Welding Helmet Use .................................................................................10-11 Frigitron 2000 Instruction Sheet .............................................................. 31-32 Cleaning and Storage ..................................................................................... 12 V10 Instruction Sheet ............................................................................... 33-34 Cautions ......................................................................................................... 13 V20 Instruction Sheet ............................................................................... 35-36 Respirator Use ..........................................................................................14-17 www.bullard.com Bullard 1898 Safety Way Cynthiana, KY 41031-9303 877-BULLARD (285-5273) MODEL SPARXLIFT SERIES Type C Continuous Flow Supplied-Air Respirator Approved Only in the Following Configurations: Components TC - ALTERNATE FLOW CONTROL DEVICES ALTERNATE AIR HOSE ACCESSORIES CAUTIONS/LIMITATIONS2 PROTECTION1 BREATHING TUBE BREATHING HELMET ASEMBLY ALTERNATE SHROUD ALTERNATE HS F30 F31 F32 F33 F34 F35 F37 F38 F40 F41 F42 F43 F44 F47 F48 SLH SLS1 SLS2 5454 5457 5458 4696 F30S F35S F40S 4612 F30B F35B F40B HSDC 54513 54512 54511 54510 46919 46918 46917 46915 46913 46916 36501 469650 DC5040 DC5041 DC5042 DC5043 DC5044 DC5047 DC5048 DC705X SARHBT DC70ML 4696100 NMXBTC V2025ST V2050ST DC5040S DC70XXL DC5040B V20100ST AC100035 AC100037 AC100038 AC100030 AC100031 AC100032 AC100033 AC100034 HC240030 HC240031 HC240032 HC240033 HC240034 HC240037 HC240038 DC5040SW AC100035S AC100030S AC100035B AC100030B DC70XLXXL HC240030S HC240030B DC5040SSW DC5040BSW FRIGITRON2000 FRIGITRON2000S FRIGITRON2000B V2050STSHUTOFF V2025STSHUTOFF V20100STSHUTOFF 19C-0511 SA/CF X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X ABCDEJMNOS 19C-0512 SA/CF X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X ABCDEJMNOS 19C-0513 SA/CF X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X ABCDEJMNOS 19C-0514 SA/CF X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X ABCDEJMNOS 19C-0515 SA/CF X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X ABCDEJMNOS 19C-0516 SA/CF X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X ABCDEJMNOS 19C-0517 SA/CF X X X X X X X X X X X X X X X ABCDEJMNOS 19C-0518 SA/CF X X X X X X X X X X X X X X X ABCDEJMNOS 19C-0519 SA/CF X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X ABCDEJMNOS 19C-0520 SA/CF X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X ABCDEJMNOS 19C-0521 SA/CF X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X ABCDEJMNOS 19C-0522 SA/CF X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X ABCDEJMNOS 1. PROTECTION CF=Continuous Flow SA=Supplied-air 2. CAUTIONS AND LIMITATIONS A - Not for use in atmosphere containing less than 19.5 percent oxygen. B - Not for use in atmospheres immediately dangerous to life or health. C - Do not exceed maximum use concentrations established by regulatory standards. D - Air-line respirators can be used only when the respirators are supplied with respirable air meeting the requirements of CGA G-7.1 Grade D or higher quality. E - Use only the pressure ranges and hose lengths specified in the User’s Instructions. J - Failure to properly use and maintain this product could result in injury or death. M - All approved respirators shall be selected, fitted, used and maintained in accordance with MSHA, OSHA and other applicable regulations. N - Never substitute, modify, add or omit parts. Use only exact replacement parts in the configuration specified by the manufacturer. O - Refer to User’s Instructions, and/or maintenance manuals for information on use and maintenance of these respirators. S - Special or critical User’s Instruction and / or specific use limitationa apply. Refer to User’s Instructions before donning. Approval Label Approval 2 www.bullard.com SparxLift Series Welding Helmet Airline Respirator User Manual Components TC - ALTERNATE FLOW CONTROL DEVICES ALTERNATE AIR HOSE ACCESSORIES CAUTIONS/LIMITATIONS2 PROTECTION1 BREATHING TUBE BREATHING HELMET ASEMBLY ALTERNATE SHROUD ALTERNATE HS F30 F31 F32 F33 F34 F35 F37 F38 F40 F41 F42 F43 F44 F47 F48 SLH SLS1 SLS2 5454 5457 5458 4696 F30S F35S F40S 4612 F30B F35B F40B HSDC 54513 54512 54511 54510 46919 46918 46917 46915 46913 46916 36501 469650 DC5040 DC5041 DC5042 DC5043 DC5044 DC5047 DC5048 DC705X SARHBT DC70ML 4696100 NMXBTC V2025ST V2050ST DC5040S DC70XXL DC5040B V20100ST AC100035 AC100037 AC100038 AC100030 AC100031 AC100032 AC100033 AC100034 HC240030 HC240031 HC240032 HC240033 HC240034 HC240037 HC240038 DC5040SW AC100035S AC100030S AC100035B AC100030B DC70XLXXL HC240030S HC240030B DC5040SSW DC5040BSW FRIGITRON2000 FRIGITRON2000S FRIGITRON2000B V2050STSHUTOFF V2025STSHUTOFF V20100STSHUTOFF 19C-0511 SA/CF X X X X X X