Precision Pipe and Tube Beveling, Cutting and Fabricating Tools Made in the USA Manufacturer and Market Leader We Deliver Cutting Edge Innovation Typical Applications Index • Beveling super duplex pipe • “J” preps for orbital welding Tool Page ESCO Tool The World Leader in Boiler Maintenance Tools • Beveling high chrome tubes • Sawing of waterwall panels Ground MILLHOG® 2-3 • Membrane and overlay removal from • Notching of membrane Mongoose MILLHOG® 4-5 tube O.D. • Slotting of membrane Tube Weasel MILLHOG® 6-7 The ESCO Quality Commitment. • Flat facing tube and pipe • Sawing pendant tubes C-HOG MILLHOG® 8 • 37-1/2° bevel tube and pipe For over 60 years, ESCO MILLHOG® End Prep Tools are built tough and precision • Sawing single tubes C-Monster MILLHOG® 9 • 30° bevel tube and pipe ESCO Tool has worked machined from the finest materials. • Sawing pipe from 6” to 60” dia. Wart MILLHOG® 10-11 • Peel back stainless on clad tubes closely with end-users • Sturdy Gear Drive — We select the best components available today. For example, the “Wart” • Sawing concrete lined pipe Mini MILLHOG® 12-13 MILLHOG® features dual opposed tapered roller bearings, two ball bearings that support the link between on the toughest tube • Tube sheet seal weld removal • Sawing tanks of any diameter HHB High Speed Bevelers 14 the drive shaft and right angle gear assembly and a bearing supported cutterhead, providing optimum and pipe cutting and • Tube sheet strength weld removal ® rigidity and stability. • Flex track for sawing curved surfaces FIN MILLHOG 15 end prep applications • Tube stub removal ® • Rigid I.D. Clamping — All MILLHOG® tools provide torque-free operation and incorporate self-centering • Cut-off of pipe ends HOG-TIE 16 in the power generation draw rod assemblies that rigidly mount to the tube or pipe I.D. • Tube seal weld removal • Flange facing MILLHOG® Rolling Motors and Tube Expander 17 and metalworking • EscoLock Blade Lock System — This wedge lock design creates a superior blade holding force • Facing fin fan tubes • Grooving of pipe O.D. APS Boiler Saws 18-19 industries. Our knowl- which minimizes vibration, a primary cause of premature blade failure. • Compound bevel for heavy • Hand hole cap removal APS Pipe Saws 20-21 edge and experience ® • Superior Bevel Blade Design — Providing more end preps per bevel blade, ESCO’s unique chip • Wall pipe • Beveling for window welds Prepzilla MILLHOG 22-23 22-23 ® has allowed us to invent breaker helps produce a continuous chip which minimizes heat buildup on the blade. All MlLLHOG • Composite tube step bevel Commander MILLHOG® 24-25 blades are made of T-15 tool steel which is TiN (titanium nitride) coated. They work on all boiler tube • Dutchman boiler tube repair and manufacture high ® materials, including stainless steel, and are designed to run cooler and produce 2 to 5 times more bevels • Removing injection molded poly- • Boiler tube expanding Dictator MILLHOG 26-27 26-27 quality tools that work per blade than competitive blades, without cutting fluids. propylene (IMPP) insulation from pipe Terminator MILLHOG® 28-29 • Alignment of boiler tubes for welding, efficiently and require no ESCO MlLLHOG® Universal Air-Powered Saws provide accurate cuts with no “HAZ”(Heat • Counter boring including waterwalls G Series Cutter Blades 30 specialoperator training. Affected Zone). H Series Cutter Blades 31 • Boilermaker Tough and Field Proven — The MILLHOG® saw glides along the EscoTrack System Action Request Form 32 This catalog describes and produces a straight, clean horizontal cut that requires no further rework for boiler tube panel removal. Pipe Chart 33 our rugged MILLHOG® • Pipe Cutting Made Easy — The EscoWrap Track System is ideal for cutting pipe from 6” to 60” O.D. Capabilities Chart tools, High-Speed by 4” wall thickness.This innovative universal pipe trolley and clamp assembly mounts to the pipe and lets .50” .625” .750” .875” 1.0” 1.25” 1.5” 1.75” 2.0” 2.25” 2.50” 2.75” 3.0” 3.25” 3.5” 3.75” 4.0” 4.5” 6.625” 8.625” 8.75” 14.0” 18.0” 24.0” 36” 60.0” the saw glide around the circumference making a perfectly square cut with no heat affected zone. 12.7 mm 15.9 mm 19.1 mm 22.2 mm 25.4 mm 31.8 mm 38.1 mm 44.5 mm 50.1 mm 57.2 mm 63.5 mm 69.9 mm 76.2 mm 82.55 mm 88.9 mm 95.3 mm101.6 mm114.3 mm 168.3 mm 219.1 mm 222.3 mm 355.6 mm 457.2 mm 609.6 mm 914.4 mm 1524.0 mm Bevelers and acces- Ground MILLHOG® sories. These tools are • ESCO Tool, The World Leader In Boiler Maintenance Tools — For over 60 years we have Mongoose MILLHOG® worked closely with end-users to solve the toughest maintenance and construction problems in the power Tube Weasel builttough and precision generation and metalworking industries. MILLHOG® ® machinedfrom the finest C-Hog MILLHOG • No Special Training Required — All ESCO tools are rugged, reliable, versatile, and easy to operate C-Monster MILLHOG® materials to make sure so you can get your job done properly, on-time, and under budget. Wart MILLHOG® that you get your job We pledge to provide you with the finest and most innovative tools and accessories available today and to Fin MILLHOG® done properly, on time, support them with fair, prompt, and courteous service. Mini MILLHOG® and under budget. Prepzilla MILLHOG® Matthew Brennan Commander MILLHOG® ® Matthew Brennan, President Dictator MILLHOG Terminator MILLHOG® High Speed Bevelers HHB-5000 HHB-5000RA How to Order HHB-10000 HHB-10000RA You may contact your local Esco representative Air Powered Saws or contact Esco Tool directly by telephone at Panels/Pipe/Tanks APS-438 (Boiler Tube Panel Cutting ) 508.429.4441 (worldwide) APS-438LP (Boiler 800.343.6926 (U.S. & Canada) Tube Panel Cutting) Aps-438 (Pipe Cutting) FAX: 508.429.2811 • e—mail: [email protected] • www.escotool.com APS-438 LRC (Pipe Cutting) esco tool • 75 October Hill Road • Holliston, MA 01746 USA • 1.508.429.4441 • fax 1.508.429.2811 • email: [email protected] esco tool • 75 October Hill Road • Holliston, MA 01746 USA • 1.508.429.4441 • fax 1.508.429.2811 • email: [email protected] Available for Sale or Rent • www.escotool.com Available for Sale or Rent • www.escotool.com 1 Ground Right Angle l.D. Clamping Ground Right Angle l.D. Clamping Tube and Pipe Beveling Tool Tube and Pipe Beveling Tool 0.5” l.D. to 2.25” O.D. 0.5” l.D. to 2.25” O.D. 12.7 mm I.D. to 57.15 mm O.D. 12.7 mm I.D. to 57.15 mm O.D. Ground Clamp Rib Selector and corresponding spares Key Features GroundMandrel, Clamp Draw Rib Rod, Selector Actuator, and Retentioncorresponding Bands spares and Springs Mandrel, Draw Rod, Actuator, Retention Bands and Springs • Narrow body 1.5in (38.1 mm) wide for beveling a single tube in a Clamp I.D. Range Mandrel Draw Roll Retention Band waterwall Designed for limited access boiler tube beveling Rib Set in mm Part # Size (in) Rod Actuator Pin Spring G-01A .500 .655 12.7 16.6 G-204 .500 G-18A G-17A G-15A G-14E • Three interchangeable motor choices, pneumatic, electric and battery The ESCO Ground MILLHOG® is a right angle |.D. clamping tube G-02A .625 .780 15.9 19.8 G-204 .500 G-18A G-16A G-15A G-14F • Rugged steel housing for lasting durability beveling tool that is only 1.5in (38.1mm) wide and fits between G-02A .625 .780 15.9 19.8 G-20 .625 G-18 G-16 G-15 G-14F G-03A .750 .905 19.1 22.9 G-20 .625 G-18 G-17 G-15 G-14F • Patented clamping system permits the clamps to release as easily as boiler waterwall tubes for beveling a single tube and other boiler G-04 .875 1.030 22.3 26.1 G-20 .625 G-18 G-17 G-15 G-14 they tighten, no hammer needed! tube applications with restricted access.The tool is made of heat G-05 1.00 1.155 25.4 29.3 G-20 .625 G-18 G-17 G-15 G-14 • Permanently attached wrenches keep the operating essentials at the treated steel for durability and proprietary bearings support heavy G-06 1.125 1.280 28.6 32.5 G-20 .625 G-18 G-17 G-15 G-14 operator’s finger tips G-07 1.250 1.405 31.8 35.6 G-20 .625 G-18 G-17 G-15 G-14 duty gears for smooth operation and long durability on the toughest G-08 1.395 1.530 35.0 38.8 G-20 .625 G-18 G-17 G-15 G-14 • Dual opposed ball bearing supported gear drive design boiler applications. G-09 1.500 1.655 38.1 42.0 G-20 .625 G-18 G-17 G-15 G-14 • Proprietary EscoLock blade holding system minimizes vibration and G-10 1.625 1.780 41.3 45.2 G-20 .625 G-18 G-17 G-15 G-14 maximizes tube and pipe bevels per blade The patented pull-push clamp and release system with permanently G-11 1.750 1.905 44.5 48.3 G-20 .625 G-18 G-17 G-15 G-14 attached wrenches and clamps eliminate the possibility of loose G-12 1.875 2.030 47.7 51.5 G-20 .625 G-18 G-17 G-15 G-14 Popular tube and pipe beveling applications parts falling down the tubes.This high performance tool utilizes the G-13 2.000 2.155 51.0 54.7 G-20 .625 G-18 G-17 G-15 G-14 • Bevel, face and bore EscoLock wedge style blade lock system andTiN coated blades for • ”J” prep for orbital welding chatter-free beveling.