Fire Protection for Process Equipment hydrocarbon and jet fire protection THERMAL CERAMICS FM Process Equipment_Jan2020_ENG.indd 1 5/5/2020 7:05:32 PM THERMAL CERAMICS THERMAL CERAMICS ABOUT MORGAN ADVANCED MATERIALS ABOUT MORGAN ADVANCED MATERIALS LISTED ON THE LONDON STOCK EXCHANGE OVER MANUFACTURING IN SELLING INTO >30 >10 0 9000 COUNTRIES COUNTRIES EMPLOYEES Morgan Advanced Materials is a global engineering company offering world-leading competencies in materials science, specialist manufacturing and applications engineering. Morgan Advanced Materials is a global engineering company offering world-leading competencies in materials science, We focus specialistour resources manufacturing on the delivery and applications of products engineering. that help our customers to solve technically challenging Problems, enabling them to address global trends such as We focus our resources on theenergy delivery demand, of products advances that in help healthcare our customers and environmental to solve technically sustainability. challenging Problems, enabling them to address global trends such as energy demand, advances in healthcare and environmental sustainability. What differentiates us? Advanced material science and processingWhat differentiates capabilities. us? Extensive applications engineering experience. Advanced material science andA processingstrong history capabilities. of innovation Extensive and reinvention.applications engineeringConsistent andexperience. reliable performance. A strong history of innovation and reinvention. Consistent and reliableA truly performance.global footprint. A trulyWe findglobal and footprint. invest in We the find best and people. invest in the best people. 2 FM Process Equipment_Jan2020_ENG.indd 2 5/5/2020 7:05:32 PM For all enquiries, please contact our specialist sales and manufacturing sites: Europe North America South America Asia Morgan Advanced Materials Morgan Advanced Materials Morgan Advanced Materials Morgan Advanced Materials Morgan Drive 4000 Westchase Boulevard Avenida do Taboão 3265- São 150 Kampong Ampat Stourport-on-Severn Suite 170, Raleigh, Bernardo do Campo – SP 05-06A Worcestershire DY13 8DW NC 27607-3970 CEP 09656 000 KA Centre United Kingdom USA Brasil Singapore 368324 T +44 (0) 1299 872210 T +1 (855) 809 9571 T +55 (21) 3305 0400 T +65 6595 0000 F +44 (0) 1299 872218 F +1 (706) 622 4424 F +55 (21) 2418 1999 F +65 6595 0005 [email protected] [email protected] [email protected] [email protected] Thermal Ceramics is a business of Morgan Advanced Materials www.morganthermalceramics.com Quadrant, 55-57 High Street, www.morganadvancedmaterials.com Windsor, Berkshire, SL4 1LP United Kingdom Copyright 07/14 Designed and Produced by JSA Creative R6909 Morgan Brochure Template Thermal version2.indd 1 08/07/2014 06:54 Contents Introduction ..........................................................................................................................................................................................................4 FireMaster® Instrument cable tray fire protection .........................................................................................49 30 minute hydrocarbon fire protection ...................................................................................................................52 Weather proofing system ......................................................................................................................................................53 Hydrocarbon, Jet Fire and Explosion testing and certification ............................................................6 Cable tray fire protection fire testing and certification ...................................................................54-55 Classification ..........................................................................................................................................................................................7 FireMaster® vessel fire protection system ..................................................................................................................57 FireMaster® Pipework Jet and Hydrocarbon fire protection ..............................................................11 Hydrocarbon fire protection for process vessels .................................................................................58-62 Jet fire protection of steel piping ...........................................................................................................................14-16 Examples of FireMaster® JetWrap system on bends .........................................................................18-19 Foamglass pipe system ....................................................................................................................................................20-21 Explosion resistance testing of FireMaster® Process Equipment A guide to specification and certification .......................................................................................................22-24 fire protection systems ...............................................................................................................................................................63-66 Acoustic insulation properties of FireMaster pipe fire protection system ...................25-29 FireMaster® structural steel fire protection .............................................................................................................67 FireMaster® Rigid Enclosure System (RES) ......................................................................................................31-38 Fire insulation to steel beams and columns ................................................................................................68-71 Valve and actuator fire protection ................................................................................................................................39 Structural steel fire protection system - Guide to Specification and Certification .........72-74 SectionWizard software..............................................................................................................................................................75 FireMaster® Flexible Enclosure System (FES) ...............................................................................................41-47 Fire test performance of FireMaster Flexible Enclosure System ...................................................48 Fire protection for process equipment 3 FM Process Equipment_Jan2020_ENG.indd 3 5/5/2020 7:05:33 PM Introduction This manual presents Thermal Ceramics fire insulation solutions for protection of critical This manual contains details of the following systems: process equipment including the protection of structural support steelwork. Application System Performance / Testing Page Passive fire protection is designed to protect critical processing and safety equipment in the event of a fire for long enough to allow a safe and controlled plant shut down. It slows Hydrocarbon Fire Protection EN the spread of jet and pool fires and delays the possibility of equipment malfunction, allowing 13381-4 up to 200 minutes FireMaster Blanket personnel more time to escape. and Microporous Jet Fire Protection ISO 22899-1 insulation system for up to 180 minutes On offshore facilities and petrochemical processing sites, passive fire protection is typically Explosion resistance to 0.5 bar specified for equipment required for emergency shutdown and process equipment that Pipework FireMaster Jet fire protection to ISO 22899-1 11 - 29 must remain intact during a fire. Critically, the protection specification should ensure that FES Flexible for up to 150 minutes Enclosure System the equipment remains below its failure temperature throughout the period specified so that it continues to operate normally and can play its part in effecting a controlled FireMaster Jet fire protection 60 minutes to OTO 95-634 shutdown. Blanket with cellular Foamglas Explosion resistance to 0.7 bar Jet fire protection ISO 22899-1 Thermal Ceramics offers a range of products and systems for fire protection of process FireMaster RES - up to 60 minutes Rigid Enclosure Explosion resistance to 0.5 bar equipment in chemical processing and oil and gas production facilities both onshore and Valves, System offshore. These systems provide fire insulation to critical plant or services when exposed actuators 31 - 48 and flanges FireMaster FES - Jet fire protection ISO 22899-1 to hydrocarbon pool or jet impingement fires. Flexible Enclosure up to 175 minutes System In addition to process fire protection, we also supply systems for fire rated divisions such Instrument FireMaster Hydrocarbon Fire protection 49 - 55 as bulkheads, decks and fire walls from A15 up to H120 and J30. Details of those systems cable trays Cable Tray System for 30 minutes ASTM 1725-95 can be found in our ‘Marine and Offshore Fire Divisions’ manual. Jet fire protection to ISO 22899-1 FireMaster for up to 180 minutes Vessel System Process Explosion resistance to 0.5 bar 57 - 62 vessels FireMaster FES Jet fire protection to ISO 22899-1 Flexible Enclosure for up to 175 minutes System Hydrocarbon Fire Protection Structural FireMaster up to 120 minutes EN 13381-4 Marine Plus 67 - 74 steel blanket Celluosic Fire Protection up to 180 minutes EN 13381-4 Fire protection for process equipment 4 FM Process Equipment_Jan2020_ENG.indd 4 5/5/2020 7:05:33 PM Thermal Ceramics offers a range of products and systems