Bosch Automotive Filters Bodyguard of the engine Contents 1 90 years of Bosch Fuel Filters 4 2 History of Filtration 5 3 Bosch - A Strong Partner in the Filtration Business 6 4 Rely on Bosch Filters 8 5 Bosch Fuel Filters - Diesel 9 6 Bosch Fuel Filters - Gasoline (Petrol) 11 7 Bosch Fuel Filters in Comparison 12 8 Bosch Oil Filters 13 9 Bosch Oil Filters in Comparison 15 10 Bosch Air Filters 16 11 Bosch Air Filters in Comparison 18 12 Bosch Cabin Filters 19 13 Bosch Cabin Filters in Comparison 20 14 HCV Filter Application Chart 21 15 Cross Reference Filter Application Chart 30 16 LCV Filter Application Chart 38 17 Farm Filter Application Chart 40 18 Passenger Car Filter Application Chart 42 19 3-Wheeler Filter Application Chart 50 20 2-Wheeler Filter Application Chart 51 3 History of Filtration 90 years of Since 1930, Bosch Fuel Filters have been protecting the injection systems of motor Bosch Fuel Filters: vehicles. They reliably separate particles and water from fuel and contribute to optimum To be continued! engine performance. 1936 2001 2020 The first filter made of a special Bosch Gasoline Filters Bosch Filters – for paper – a material still used and for in-tank units today’s and future further developed down to the mobility present day 1930 1998 2009 First Bosch Fuel Bosch Common-Rail Diesel Bosch Common-Rail Filters Filter with integrated water Diesel Filter for biodiesel separator applications For tomorrow‘s mobility, filters will continue being important! Understanding Filtration Bosch filters protect all the important and expensive components in vehicles, especially vehicles with modern In future, Bosch will continue to provide accurately fitting and matching filters – no matter which fuels or drive gasoline and diesel injection systems which have lower tolerance levels. State-of-the-art technology is used to systems will then prevail in the markets. Whether electric drive, fuel cell, or hybrid drive, all of these powertrain develop Bosch filters. As a result they are highly reliable in protecting the engine components from the smallest systems need clean water, oil, or air for battery and / or engine cooling. And cabin filters will also continue to of dirt particles, abrasive particles, and water. ensure clean air inside the cabin! Why filtration? ▶ Engine protection ▶ Reduced wear ▶ Increased fuel efficiency ▶ Environmental protection Consequences of inefficient filtration ▶ High fuel consumption ▶ Expensive damage to fuel injection parts ▶ Smoke, poor starting, and rough idling Filtration competence for over 80 years In the beginning of motorised travel, blocked carburettor jets due to contaminated fuel was one of the most common causes for breakdowns. Bosch fuel filters solved this problem more than 80 years ago In 1936, Bosch broke new ground and used a special paper in its filters – a material that has been constantly developed and remains in use to this day. Ever since the first fuel filters were manufactured back in 1930, they had to meet increasingly strict performance requirements in line with advancements in engine technology. Nowadays, filters play a significant role in a vehicle’s performance, economy, and emission values. Drawing on this exemplary experience and ingenuity, Bosch is currently advancing filter technology and will continue to do so in the future. 4 5 Bosch – A Strong Partner in the Filtration Business Satisfied customers, little effort required for warehousing and ordering, consistent use of the latest technologies – numerous USPs signify Bosch filters: � Safety, thanks to first-class product quality � Complete range consisting of more than 2,000 filters from a single source � Market coverage of 95 % � Updated product range with more than 200 new additions each year � High availability of goods, in more than 100 countries across the globe � Strategic partner for the future through training courses and seminars � Strong brand that is trusted by its customers Bosch Oil Filters Bosch Fuel Filters Bosch Air Filters Bosch Cabin Filters Task: To protect the engine Task: To protect the injection system Task: To protect the engine against dirt Information: Harmful pollutants like dust, pollen, fungus, and from foreign particles, such as and the engine from foreign particles, particles in the intake air. foul-smelling gases fill the air in the car leading to health- rust or minute pieces of metal in the oil. water, and other residue in fuel. related issues. Cabin filters from Bosch absorb up to 100% of all pollen, dust particles, foul-smelling gases, and other harmful pollutants entering the vehicle’s interior through its heating, ventilating, and air-conditioning systems, assuring a healthy and hygienic ambience inside the car 6 7 Rely on Bosch Filters for assured Bosch Fuel Filters – Diesel quality and protection From the specalists for injection systems Bosch Filters protect all the crucial components of your vehicle. Our technical expertise and top-of-the-line Task of Bosch Fuel Filters manufacturing processes and technologies enable us to � To protect the injection system and engine supply superior and long-lasting products. Manufactured components from any foreign matter, such using high-quality materials and designed as per OE as dust and other residues in the fuel specifications, Bosch filters offer uncompromising � To safeguard against water in the fuel quality and uninterrupted performance. Bosch Diesel Filters Five steps of quality assurance The advantages of Bosch Fuel Filters For conventional systems: � Protection of the injection system through Technology from the specialists for diesel systems Development Checks high particle separation rate Diesel filters are used to eliminate foreign matter and When it comes to development Bosch filters are subjected to � Full engine performance thanks to large filter separate the water contained in diesel fuel. Bosch filters of new filters, our engineering random sample tests before surface and low flow resistance team sticks to precisely defined being stocked. combine these two functions in an ideal manner. � Robust housing milestones and follows a well- Field observation / monitoring � Long, reliable service life through a special defined procedure. For common rail systems: If a fault is detected, it is taken filter medium coating Production as a basis to learn and prevent Designed to satisfy the highest standards High-quality materials, neat and the errors from recurring. In case Bosch can supply innovative, economical concepts for accurate processing, and well- of a complaint, the cause of the common rail technologies. Bosch filters are ideally suited defined quality checks ensure reported problem is analysed to the high injection pressures and tight tolerances that we deliver consistently high- and the results are passed on to encountered in common rail precision technology. quality filters. the engineering team. Release Change the diesel filter regularly according to Every Bosch filter is released the manufacturer’s specifications. to the market only after it Consequences of a clogged filter: passes a stringent final round of technical tests. � Power loss of the engine, even to the extent of an engine standstill � Impairment or interruption of the fuel supply � Increased rate of wear on the engine � Internal corrosion of engine components Bosch Filter Quality 8 9 Bosch Fuel Filters – Gasoline (Petrol) Explanation 1 Sealing Shield your engine from dust, 2 Fitting flange 3 Double beading dirt, and grit 4 Multilayer filter medium Bosch Fuel Filters – Gasoline (Petrol) protect the 5 Water chamber engine system by removing impurities from the fuel. 6 Water drain screw Filtered fuel helps improve engine performance and increases service life. Bosch manufactures A Inflow of contaminated diesel petrol filters for both carburetted vehicles and MPFI B Filtration of the diesel vehicles. The filter prevents impurities in the fuel C Cleaned diesel is conveyed to the engine from obstructing the openings of the carburettor / MPFI system, which would in turn cause difficulties in starting the engine and hamper the vehicle’s performance. Petrol Filters from Bosch ensure maximum engine protection, improved mileage, and effective prevention of power loss even under extreme conditions. Features: The advantages of Bosch Fuel Filters – Features Advantages Benefits Application-specific media designed to meet the Gasoline (Petrol) Microporous, multilayered filter medium High particle separation rate Protection of the expensive injection needs of all kinds of engines Protection of the injection system system Long service life and extended service intervals Longer service life Protection of the filter medium against Materials, design, and construction of Filter medium with special resin coating water and aggressive components in Long filter service life Bosch Petrol Filters contribute to excellent Optimum engine performance the fuel performance in all kinds of operating conditions Excellent dirt collection capacity, low Large filter surface Long filter service life, full engine output flow resistance Unmatched fuel-cleansing performance No throughput of unfiltered fuel Protection of the expensive injection Precise, fuel-resistant connections (internal integrity) system Withstands high pressures Robust finish of the housing Long filter service life (external integrity) Crucial for commercial vehicles: Bosch Diesel Filters with water separators Due to the high flow rate, water separa- tors are often built into commercial vehi- cles to pre-filter water