Universal Conversion Kit Instructions 040-0215-01 Rev A ¾ Read this manual before use. ¾ Keep this manual with the machine at all times. www.globalvr.com http://service.globalvr.com [email protected] Phone: 408.597.3437 Fax: 408.597.3439 © 2009 Global VR, Inc. GLOBAL VR and the GLOBAL VR logo are registered trademarks of Global VR, Inc. All Rights Reserved. JUSTICE LEAGUE and all related characters and elements are trademarks of and © DC Comics. (s09) Electronic Arts, EA, and EA SPORTS are trademarks of Electronic Arts Inc. in the U.S. and/or other countries. All Rights Reserved. All other trademarks are the property of their respective owners. Table of Contents Table of Contents Preface...................................................................3 2.6 Relocate the Operator Button Safety ...........................................................3 Panel (as Applicable) .....................11 Warnings................................................3 2.7 Install the Computer.......................11 Environmental Conditions .....................3 2.8 Make Connections to the I/O Chapter 1 — Introduction..................................4 PCB and Computer ........................12 1.1 Conversion Requirements ................4 2.9 Set up Coin Door Wiring & 1.2 Conversion Kit Contents..................4 Operator Buttons............................14 1.3 Tools Required.................................6 2.10 Set up the Universal Video Converter (UVC) PCB (If Used) ...16 Chapter 2 — Conversion Procedure..................7 2.10.1 UVC Troubleshooting.............17 2.1 Remove Old Hardware and Clean 2.11 Power ON and Test the Cabinet.....17 the Cabinet .......................................7 2.12 Apply the Cabinet Artwork............18 2.2 Convert the Control Panel................8 2.13 Apply the Cabinet Labels...............19 2.3 Set Up AC Power Distribution.......10 2.4 Rewire the AC Isolation Chapter 3 — Diagrams and Schematics..........20 Transformer (as Applicable)..........10 Conversion Kit Warranty Information.................23 2.5 Install the Ventilation Fan..............10 Technical Support................................................24 Table of Figures Figure 1. Example of Finished Cabinet.............6 Figure 9. Coin Door Wiring with Standard Figure 2. Control Panel Layout.........................9 Coin Door ........................................15 Figure 3. Installing the Ventilation Fan...........11 Figure 10. UVC PCB Layout..........................16 Figure 4. Relocating the Operator Button Figure 11. Artwork Application ......................18 Panel.................................................11 Figure 12. Serial Number and Safety Label Figure 5. Securing the Computer ....................12 Application.......................................19 Figure 6. GVR I/O Mini PCB Connections ....13 Figure 13. Detailed I/O Wiring Diagram ........20 Figure 7. Connecting the Buttons....................13 Figure 14. Computer Rear Panel Diagram......21 Figure 8. Operator Button PCB and Cable Figure 15. Joystick Exploded View.................22 with Pinouts .....................................15 Justice League: Heroes United Conversion Kit Page 2 of 27 040-0215-01 Rev A 3/25/2009 Preface Preface Safety Please read this page before preparing your arcade cabinet for game play. The following safety instructions apply to all game operators and service personnel. Specific warnings and cautions will be included throughout this manual. Use the following safety guidelines to help protect the system from potential damage and to ensure your personal safety: • Make sure that the switch on the back of the computer is set to match the AC power in use: − 115 volts / 60Hz in most of North and South America and some Far Eastern countries such as Japan, South Korea and Taiwan − 230 volts / 50Hz in most of Europe, the Middle East and the Far East • To help prevent electric shock, plug the system into a properly grounded power source. The AC power cables must be equipped with 3-prong plugs to help ensure proper grounding. Do not use adapter plugs or remove the grounding prong from a cable. If you must use an extension cable, use a 3-wire cable with properly grounded plugs. • To help protect your system from sudden increases and decreases in electrical power, use a surge suppressor, line conditioner or Uninterruptible Power Supply (UPS). • Be sure nothing rests on the system's cables and that the cables are not located where they can be stepped on or tripped over. • Keep your system far away from radiators and other heat sources. • Do not block cooling vents. • Do not place the game in an area where a water jet would be used or use a water jet to clean the game. Warnings To avoid electrical shock, unplug the cabinet before performing installation or service procedures. GLOBAL VR® assumes no liability for any damages or injuries incurred while setting up or servicing the cabinet. Only qualified service personnel should perform installation or service procedures! Environmental Conditions The system is intended for indoor use only. Be sure to keep the cabinet dry and maintain operating temperatures of 59°—86°F (15°—30°C). ©2009 Global VR, Inc. 040-0215-01 Rev A 3/25/2009 Page 3 of 27 Chapter 1 — Introduction Chapter 1 — Introduction This kit lets you convert an existing game cabinet to Justice League: Heroes United. The conversion procedure should be performed only by an experienced technician. Since cabinet styles vary widely, the steps in this document should be used as general guidelines for the conversion procedure. Your steps may be different. Please read and follow all precautions in this document. If you are converting an EA SPORTS™ Madden Football Cabinet You can use the existing joysticks and buttons (you will need to replace the wiring, and will use only two sets of controls). Contact GLOBAL VR Service at 408-597-3437 to find out about trading in your old I/O PCBs (the Nytric USBI/O Extreme PCBs), System Computer, Parallel Game Dongle, and extra Joysticks and buttons from the kit. 1.1 Conversion Requirements For a successful conversion, the cabinet must have the following: • Monitor (any of the following): − VGA (640 x 480) − SVGA (800 x 600) − High-Definition (1360 x 768, 1366 x 768, 1365 x 720, 1280 x 720, or 1600 x 900) − CGA (320 x 200 or 320 x 240) with Video Converter PCB Kit* − EGA (640 x 384) with Video Converter PCB Kit* * For the Video Converter PCB Kit for CGA & EGA monitors, order GLOBAL VR Part #: 90602-00 • AC power distribution • +5/+12 VDC power supply • Left and Right audio speakers • Control panel suitable for two (2) joysticks and ten (10) buttons • Coin mechs (dollar bill validator is also supported) • Adequate ventilation (kit includes a ventilation fan) 1.2 Conversion Kit Contents Primary Components Part Number Qty Description 115-0025-01 1 110 VAC Fan, Grill & Cord Assembly 45078-00 1 System Computer 49-0963-40 1 110 VAC Power Strip, Surge Protected, 6', 15A,1500 Joules 50-3100-00 2 Joystick, 49 Way Optical 58-9100-LG 2 Button, Red Long Pushbutton with Micro Switch & Nut 58-9111-LG 2 Button, White Long Pushbutton with Micro Switch & Nut 58-9122-LG 2 Button, Blue Long Pushbutton with Micro Switch & Nut Justice League: Heroes United Conversion Kit Page 4 of 27 040-0215-01 Rev A 3/25/2009 Chapter 1 — Introduction Part Number Qty Description 58-9133-LG 2 Button, Green Long Pushbutton with Micro Switch & Nut 58-9155-LG 2 Button, Yellow Long Pushbutton with Micro Switch & Nut 990-0014-JL 1 GVRI/O Mini PCB, Game-Specific, Ver. 4.32 or later 990-0200-01 1 Operator 4-Button PCB USB-KQRTG-HL- 1 USB Game Dongle with Justice League Code JLA Cables Part Number Qty Description 115-0182-01 1 Cable: P1 & P2 Control Panel Buttons 115-0183-01 1 Cable: P1 & P2 Start Buttons 115-0184-01 1 Cable: P1 & P2 Joysticks 115-0185-01 1 Cable: Coin Door & Service Buttons 115-0186-01 1 Cable: Power, +12V & +5V to GVRI/O Mini PCB 115-0218-01 1 Cable: Operator Button PCB 96-0539-00 2 Stereo Audio Cable, 3.5 MM, 6' GLO-TWSPK-01 1 Cable: Speakers, Stereo, USB-AB06MM 2 USB Cable, 6', USB2-ABO6 Miscellaneous Part Number Qty Description 60039-00 1 Computer Mounting Strap -- 2 ea Wood Screw, #10 x 3/4" with Flat Washer (For Computer Mounting Strap) L-0001 1 Label: 110 AC VOLTS, 10 AMPS, 60 HZ L-0004 1 Label: FOR INDOOR USE ONLY L-0006 1 Label: DISCONNECT POWER SUPPLY BEFORE SERVICING L-0155 1 Serial Number Label 49-1019-00 1 PCB Mounting Feet, Set of 4 Documents & Software Part Number Qty Description 040-0215-01 1 Conversion Instructions (This Document) 040-0218-01 1 Operation Manual 050-0172-01 1 System Recovery Disk, Version 1.0 (1 CD) 050-0175-01 1 Game Install Disk, Version 1.1 (1 DVD) Cabinet Artwork (see Figure 11 on page 18) Part Number Qty Description JLK-AW-01 2 Left & Right Side Panel Decals JLK-AW-02 1 Backlit Marquee Artwork JLK-AW-04 1 Hints & Tips Decal (Sub-Marquee Artwork) JLK-AW-03-01 1 Control Panel Background Decal JLK-AW-03-02 1 Control Panel Left Frame Decal JLK-AW-03-03 1 Control Panel Right Frame Decal JLK-AW-03-04 1 Power Instructions Decal JLK-AW-03-05 1 Left Joystick & Button Labels JLK-AW-03-06 1 Right Joystick & Button Labels ©2009 Global VR, Inc. 040-0215-01 Rev A 3/25/2009 Page 5 of 27 Chapter 1 — Introduction 1.3 Tools Required This procedure requires standard hand tools, including the following: • Screwdriver with assorted Torx® Security and Phillips bits • Medium flat-blade screwdriver • Assorted nutdrivers or wrenches • Assorted cable ties and/or clips for securing wires • Exacto® knife with new blade • Wire Snips • Drill with ¼", 1-⅛", & 1-⅝" bits to modify the control panel Depending on your cabinet, you may also need: • Jig Saw • Soldering iron, solder, and heat-shrink tubing or splicers and crimper • Router if your control panel is thicker than 1/2" • If your local voltage is not 110 VAC, you may need a power strip/surge protector and ventilation fan for the local voltage Figure 1.