Navistar Electrical Systems CV Vocational Series Integration Guide Copyright Navistar Corporation 2019 All Rights Reserved Navistar Electrical Systems CV Page 1 of 84 Revision Date: 9/12/2019 Integration Guide - Jay E. Bissontz [Digital Watermark] Table of Contents 1. Revision Summary Table....................................................................................................................................... 3 2. Forward: ................................................................................................................................................................. 3 3. Vehicle Architectures: ........................................................................................................................................... 5 3.1. Multiplexing Architecture: ............................................................................................................................ 5 3.2. Power Take Off (PTO) & Engine Speed Controls (Sales Feature Code 12WGG) ........................................ 6 3.3. Power Take-Off (PTO) - Quick Start Reference ........................................................................................... 6 3.4. Factory PTO Settings .................................................................................................................................. 12 3.5. Primary PTO Operating Modes ................................................................................................................... 15 3.6. Preset PTO Operating Modes and Programming ........................................................................................ 16 3.6.1. Preset PTO - In-cab Operation: Enable Conditions [factory default programming] ................................... 16 3.6.2. Preset PTO - Remote Operation: Enable Conditions [requires programming with Navistar CV vehicle service tool and installation of an appropriate remote switch panel]. ....................................... 17 3.6.3. Preset PTO - Remote Operation with In-Cab Engage: Enable Conditions [requires programming with Navistar CV vehicle service tool and installation of an appropriate remote switch panel]. ............ 18 3.6.4. Diesel Particulate Filter [DPF] Cleaning during Stationary PTO Operation ................................................ 19 3.7. Variable PTO Operating Modes and Programming ...................................................................................... 20 3.7.1. Variable PTO - In-cab operation: Enable Conditions - [requires programming with Navistar CV vehicle Service tool] ........................................................................................................................... 20 3.7.2. Variable PTO - Remote Operation: Enable Conditions - [requires programming with Navistar CV vehicle service tool and appropriate remote switch panel provided by Truck Equipment Manufacture (TEM)] ........................................................................................................................... 20 3.7.3. Variable PTO - Remote Operation with In-Cab Engage: Enable conditions [requires programming with Navistar CV vehicle service tool and appropriate remote switch panel provided by Truck Equipment Manufacture (TEM)].......................................................................................................... 22 3.8. Diesel Particulate Filter [DPF] Cleaning during Stationary PTO Operation .................................................. 23 3.9. Mobile PTO Operating Modes and Programming ........................................................................................ 24 3.9.1. Mobile PTO - in-cab operation only: Enable Conditions - [requires programming with Navistar CV vehicle service tool] ............................................................................................................................ 24 3.10. OSIM PTO (Operator Selectable In-Cab Mode) [New feature for 2017] .................................................... 25 3.10.1. OSIM PTO - Preset [Stationary] Operation: Enable Conditions ............................................................... 25 3.10.2. OSIM PTO - Variable [Stationary] Operation: Enable Conditions ........................................................... 25 3.10.3. OSIM PTO - Mobile Operation: Enable Conditions ................................................................................ 26 3.11. PTO System Disengage Conditions .......................................................................................................... 27 3.11.1. Stationary Modes [preset or variable] - in-cab control ............................................................................. 27 3.11.2. Stationary Modes [preset or variable] - remote control [with or without in-cab engage] ........................... 27 3.11.3. Mobile Mode .......................................................................................................................................... 29 3.12. Prolonged or Extended PTO Operation ..................................................................................................... 30 3.12.1. Diesel Particulate Filter [DPF] Cleaning during Stationary PTO Operation .............................................. 30 3.13. PTO Operational Speed Control ................................................................................................................ 31 3.13.1. [Variable] PTO operational speed control provides the following functions: ............................................ 31 3.13.2. In-cab Cruise Res + Switch (or Remote PTO Tap Up switch) ................................................................. 31 3.14. Driver Information Center (DIC) Warnings Messages ................................................................................ 36 3.15. Appendix: PTO, Remote Engine Speed Control, and General Safety Recommendations .......................... 36 – 4. Fast Idle Control Engine Speed Control L/PTO ................................................................................................. 42 4.1. To obtain Fast Idle capability you must order the following options: ............................................................. 42 Required Initial Conditions ................................................................................................................................. 42 4.2. Enable (Turn ON) Fast Idle ......................................................................................................................... 43 4.3. Preset Fast Idle ........................................................................................................................................... 43 4.4. Adding Fast Idle (UF3) ................................................................................................................................ 43 5. Truck Equipment Manufacture (TEM) Auxiliary Switches ................................................................................... 43 5.1. Switches/Relay outputs: .............................................................................................................................. 44 5.2. Wiring Schematic ........................................................................................................................................ 51 6. Auxiliary Battery Connections .............................................................................................................................. 51 6.1. Repair/Recommendation: ............................................................................................................................ 51 6.2. Additional Information:................................................................................................................................. 52 6.2.1. Positive Cable Recommendation. ............................................................................................................. 52 7. Rearview Camera Installation ............................................................................................................................... 55 7.1. Mounting the Camera .................................................................................................................................. 55 Navistar Electrical Systems CV Page 2 of 84 Revision Date: 9/12/2019 Integration Guide 7.2. Camera Installation Guidelines .................................................................................................................... 55 – 8. Infor Radio Telephone/Mobile radio (Transcever) Installation and trouble shooting Guidlines .................... 57 8.1. Transceiver Location ................................................................................................................................... 58 8.2. Antenna Installation ..................................................................................................................................... 58 8.3. Antenna Cable Routing ............................................................................................................................... 59 8.4. Antenna Tuning ........................................................................................................................................... 59 8.5. Radio Wiring and Connection Locations ...................................................................................................... 60 8.6. Radio Wire Routing ....................................................................................................................................