User Manual Thermo Scientific AquaPro Multi-Input Process Analyzer The specifications, descriptions, drawings, ordering information and part numbers within this document are subject to change without notice. This publication supersedes all previous publications on this subject. Preface This instruction manual describes the use of the Thermo Scientific AquaPro Analyzer Platform and is written to cover as many applications as possible. Please do not hesitate to contact Thermo Fisher Scientific or an authorized representative with questions or concerns. The information presented in this instruction manual is subject to change without notice as improvements are made, and does not represent any commitment whatsoever on the part of Thermo Fisher Scientific. Thermo Fisher Scientific cannot accept any responsibility for damage or malfunction of the product due to improper use. Contact Information To contact Thermo Scientific Technical Support: Within the United States call 1.800.225.1480 or fax 978.232.6015. Outside the United States call 978.232.6000 or fax 978.232.6031. Email to [email protected] In Europe, the Middle East and Africa, contact your local authorized dealer. Visit us on the web at www.thermoscientific.com/processwater Visit our online library at www.thermoscientific.com/waterlibrary Contents Section 1 Introduction .............................................................................................. 6 General Information ..................................................................................................................... 6 Intended Use ............................................................................................................................... 7 Safety Instructions ....................................................................................................................... 7 Construction Details ..................................................................................................................... 8 Removal from Service / Correct Disposal of the AquaPro Analyzer ............................................ 9 Removal from Service ........................................................................................................ 9 Correct Disposal of Unit ..................................................................................................... 9 Section 2 Product Description .............................................................................. 10 System Overview ....................................................................................................................... 10 AquaPro Analyzer Platform Sensor Compatibility ...................................................................... 11 AquaPro Analyzer In-line Sensor Configuration Table............................................................... 13 AquaPro Monitor Installation ...................................................................................................... 14 Mounting .......................................................................................................................... 14 Wall Mount ....................................................................................................................... 14 Pipe Mount Kit .................................................................................................................. 15 Horizontal Pipe Mounting ................................................................................................. 16 Vertical Pipe Mounting ..................................................................................................... 17 Panel Mount Kit ................................................................................................................ 17 Final Panel Mount Assembly ............................................................................................ 19 Power, Relay and Current Loop Wiring ..................................................................................... 19 Conduit Hole Preparation ................................................................................................. 19 Wire Termination .............................................................................................................. 20 Card Types ....................................................................................................................... 21 Sensor Parameter Wiring .......................................................................................................... 22 Analog Sensor - pH, ORP, Ozone, Dissolved Oxygen (Amperometric) ........................... 22 Combination pH Sensor Wiring ........................................................................................ 22 Differential pH Sensor Wiring ........................................................................................... 22 Differential ORP Sensor Wiring ........................................................................................ 23 AnalogPlus Ozone Sensor Wiring .................................................................................... 24 AnalogPlus Dissolved Oxygen Sensor Wiring .................................................................. 24 Analog Sensor - Two-electrode Conductivity/Resistivity and Toroidal Conductivity ......... 25 AnalogPlus Toroidal Conductivity Sensor Wiring ............................................................. 25 AnalogPlus Two Electrode Contacting Conductivity Sensor Wiring ................................. 25 DataStick Sensor Wiring .................................................................................................. 26 RDO Pro Sensor Wiring ................................................................................................... 27 Relay Wiring .............................................................................................................................. 27 Relay Card ....................................................................................................................... 27 Host Communications Wiring..................................................................................................... 28 Host Digital Communications Cards ................................................................................. 28 Wiring for Modbus RTU (RS-485) .................................................................................... 28 Wiring for Modbus 232 (RS-232) ...................................................................................... 28 Wiring for DeviceNET or CANopen .................................................................................. 29 Wiring for EtherNet ........................................................................................................... 29 Field Replacement/Addition of Sensor Scaling and Special Function Cards ............................. 29 Measure Screen Overview ........................................................................................................ 31 Section 3 Software Menus and Navigation ........................................................... 33 Section 4 Calibration Menus .................................................................................. 37 pH Calibration ............................................................................................................................ 38 1 Point pH Calibration ...................................................................................................... 38 2 Point pH Calibration ...................................................................................................... 38 ORP (Redox) Calibration ........................................................................................................... 39 1 Point ORP Calibration ................................................................................................... 39 Contacting Conductivity ............................................................................................................. 39 1 Point Contacting Conductivity Calibration ..................................................................... 39 Toroidal Conductivity ................................................................................................................. 40 AnalogPlus DO or DataStick DO Calibration ............................................................................. 40 1 Point DO Calibration...................................................................................................... 40 RDO Pro .................................................................................................................................... 41 1 Point RDO Calibration ................................................................................................... 41 DataSticks .................................................................................................................................. 42 Temperature Calibration ............................................................................................................ 42 Section 5 Diagnostics Menus ................................................................................ 43 System Information .................................................................................................................... 43 Calibration Log ........................................................................................................................... 44 Warning List ..............................................................................................................................