Little Red Services Inc. General Knowledge Reference Manual Copyright © 2012 LRSI, Unpublished Work. All rights reserved. Page 1 Legal Information Copyright © 2012 LRSI, Unpublished Work. All rights reserved. This work contains the confidential and proprietary trade secrets of LRSI and may not be copied or stored in an information retrieval system, transferred, used, distributed, translated or retransmitted in any form or by any means, electronic or mechanical, in whole or in part, without the express written permission of the original copyright owner(s). Trademarks & Service marks LRSI, the LRSI logotype, and other words or symbols used to identify the products and services described herein are either trademarks, trade names or service marks of Little Red Services Inc. and its licensors, or are the property of their respective owners. These marks may not be copied, imitated or used, in whole or in part, without the express prior written permission of LRSI. In addition, covers, page headers, custom graphics, icons, and other design elements may be service marks, trademarks, and/or trade dress of LRSI, and may not be copied, imitated, or used, in whole or in part, without the express prior written permission of LRSI. Revision History Rev Effective Date Description Prepared by 1 12-Oct-21012 Initial Release HSE 2 6-Aug-2013 Hose and pressure referecnces HSE Copyright © 2012 LRSI, Unpublished Work. All rights reserved. Page 2 Table of Contents Introduction: ..................................................................................................................... 6 Unit Components: ............................................................................................................. 6 Triplex Pump .................................................................................................................. 6 Plungers........................................................................................................................... 8 Valves and Seats ............................................................................................................. 8 Pump Oiler ...................................................................................................................... 9 Triplex plunger packing .................................................................................................. 9 Pump Cavitation ................................................................................................................................... 9 Load Pump .................................................................................................................... 10 Feed Pump .................................................................................................................... 10 Packing Gland ............................................................................................................... 11 Pressure Relief (Pop-Off) Valve ................................................................................... 11 Burners .......................................................................................................................... 11 Burner (Keyway) .......................................................................................................... 12 Burner (Gentex) ............................................................................................................ 13 Murphy Gauges / Switches ........................................................................................... 13 LRS Unit ESD Book ..................................................................................................... 14 Hydraulic Pump ............................................................................................................ 14 Hydraulic Motor............................................................................................................ 15 Chiksan / Swivel Joint .................................................................................................. 15 Tank and Plumbing Configurations .............................................................................. 15 Daily Engine Inspection and Maintenance ................................................................... 17 Oil Level Check ............................................................................................................ 17 Coolant Check ............................................................................................................... 17 Miscellaneous Fluid and Battery Check: ...................................................................... 17 Daily chassis inspection .......................................................................................................................18 Tire Pressures and Maintenance ................................................................................... 18 Drivelines ...................................................................................................................... 19 Description and operation ...................................................................................................................19 Air Brakes ..................................................................................................................... 20 Air Brake Components .........................................................................................................................21 Rig-ups ............................................................................................................................. 23 Tools ............................................................................................................................. 23 Plastic Buckets (Prohibited for Field Use) ..........................................................................................23 Grounded Metal Buckets ......................................................................................................................23 High Pressure Treatment Hoses ..........................................................................................................23 Hose Chafe Protection .........................................................................................................................23 Hard-line ..............................................................................................................................................23 Hammers ..............................................................................................................................................23 Hand Tool Lanyards ............................................................................................................................24 Pipe Wrenches .....................................................................................................................................24 Chain Wrenches ...................................................................................................................................24 Jumper Lines ........................................................................................................................................24 Bleed Hose ...........................................................................................................................................24 Tree Cap Puller ...................................................................................................................................24 “Line of Fire” ......................................................................................................................................25 Pre-job Inspection ................................................................................................................................25 Walk-around ........................................................................................................................................25 Post Job Inspection ..............................................................................................................................25 Copyright © 2012 LRSI, Unpublished Work. All rights reserved. Page 3 H2S Personal Monitor .........................................................................................................................25 Ports (Tie–Ins) .......................................................................................................... 26 Needle Valves .......................................................................................................................................26 Ball Valves ...........................................................................................................................................27 Gate Valves ..........................................................................................................................................27 Check Valve .........................................................................................................................................28 Low Torque High Pressure ¼ Turn (Weco Plug Valve) ......................................................................28 Types of Jobs ................................................................................................................... 29 Assists ........................................................................................................................... 29 Coil Tubing ..........................................................................................................................................29