Fiberglass/Polymer Concrete & HDPE Products The Standard to Which Others are Measured. 800 South Street Waltham, MA 02453-1480 Tel (781) 736-0002 Fax (781) 647-3607 Web Site: www.highlineproducts.com E-Mail: [email protected] HIGHLINE PRODUCTS is your ONE-STOP SOURCE for This catalog contains our Fiberglass/Polymer all your Underground Enclosures, Primary Cabinets, Concrete Splice Boxes and Vaults, all Polymer Concrete Transformer and Switchgear pads. Highline has been Splice Boxes, Polymer Concrete Flat Pads, and HDPE servicing our Industry for over 30 years. Splice Boxes. Please refer to our other catalogs for additional products, or visit us on the web at We serve the following market customers: www.highlineproducts.com for a comprehensive product offering. • Electric Utilities • Waterworks Thank you for your interest in HIGHLINE PRODUCTS. • Telephone Utilities • Gas Please contact us through our local manufacturers’ representative or distributor, or by calling us • Communication Companies • Irrigation at (781) 736-0002. • Dept. of Transportation: Traffic • Electric Contractors Corporate Office: Signal and Roadway Lighting 800 South Street, Suite 255 Waltham, MA 02453-1480 Tel: (781) 736-0002 With these products: Fax: (781) 647-3607 Email: [email protected] • Transformer box pads and flat pads • Switchgear box pads Regional Office: 304 S. Lakeshore Drive • Primary sectionalizing cabinets Ocoee, FL 34761-2717 Tel: (407) 656-5089 • Fiberglass pole top extensions Email: [email protected] • HDPE plastic pull/splice boxes Regional Office: • Fiberglass groundsleeves 151 Daniel Boone Lane Whitesboro, TX 76273 • Fiberglass/polymer concrete handholes/splice boxes Tel: (940) 668-8389 • All polymer concrete handholes/splice boxes • Fiberglass/polymer concrete vaults • Polymer concrete flat transformer pads • Valve boxes, meter boxes Contents Fiberglass/Polymer Concrete and Polymer Concrete Specifications . .4 Fiberglass/Polymer Concrete Flushmount Pull Boxes 10 x 15 x 12 10 x 15 x 18 . .5 11 x 18 x 12 11 x 18 x 18 . .6 12 x 12 x 12 12 x 12 x 18 12 x 12 x 24 . .7 13 x 24 x 12 13 x 24 x 15 13 x 24 x 18 . .8 17 x 30 x 12 17 x 30 x 18 17 x 30 x 24 . .9 24 x 36 x 18 24 x 36 x 24 24 x 36 x 30 24 x 36 x 36 . .10 30 x 48 x 18 30 x 48 x 24 30 x 48 x 30 30 x 48 x 36 . .11 Polymer Concrete Flushmount Pull Boxes 10 x 15 x 12 10 x 15 x 18 . .5 11 x 18 x 12 11 x 18 x 18 . .6 12 x 12 x 12 12 x 12 x 18 12 x 12 x 24 . .7 13 x 24 x 12 13 x 24 x 15 13 x 24 x 18 . .8 17 x 30 x 12 17 x 30 x 18 17 x 30 x 24 . .9 24 x 36 x 18 24 x 36 x 24 24 x 36 x 30 24 x 36 x 36 . .10 30 x 48 x 18 30 x 48 x 24 30 x 48 x 30 30 x 48 x 36 . .11 To order please call (781) 736-0002 or visit our web site at www.highlineproducts.com Fiberglass/Polymer Concrete Flushmount Underground Vaults CV Series . .12 and 13 Fiberglass/Polymer Concrete Flat Pad PBP Series . .14 Fiberglass/Polymer Concrete Barrel for Fiber Cable Splicing and Storage PHH Series . .15 Ordering Information Fiberglass/Polymer Concrete Flat Pad Ordering Information . .16 HDPE - Plastics Products General Specification Information for HDPE Boxes Physical and Chemical Properties . .18 Sub Terrain Emitter Box & Cover . .19 6” Round Econo & Round HDPE Box . .20 10” Round HDPE Box . .21 10 x 15 6” High HDPE Box . .22 10 x 15 12” High HDPE Box . .23 10 x 15 6” High Extension . .24 13 x 20 6” High HDPE Box . .25 13 x 20 12” High HDPE Box . .26 13 x 20 6” High Extension . .27 13 x 24 12” High HDPE Box . .28 13 x 24 15” High HDPE Box . .29 17 x 30 15” High HDPE Box . .30 17 x 30 18” High HDPE Box . .31 17 x 30 8” High Extension . .32 To order please call (781) 736-0002 or visit our web site at www.highlineproducts.com Specifications Polymer Concrete Fiberglass The pull/splice box ring and cover shall be constructed of polymer concrete MATERIALS: BASE consisting of sand and aggregate bound together with a polymer resin. Internal Thickness Tolerance ± 1/16” to 1/8” reinforcement may be provided by means of steel, fiberglass, or a combination Flexural Strength 17,000 – 18,000 psi of the two. The polymer concrete material is to have the following minimum Flex Modulus .59 – .65 psi x106 allowable properties to be accepted for use: Tensile Strength 9,100 – 10,500 psi Ultraviolet Exposure: Tested in accordance with ASTM G-53 Impact Strength (notched Izod) 15 – 17 ft lbs/inch using an U.V.A. 340 bulb. Glass Length 1” random orientation Flammability Test: Tested in accordance with Glass Fiber Orientation Non Random ASTM D-635. Resin Type Non-Isophthalic Accelerated Service: Tested in accordance with Procedure E, Filler Gypsum ≤ ASTM D-756. Water Absorption 1% Water Absorption: Tested in accordance with Procedure E, Design Load Requirements ASTM D-570, Section 5,6,1, and 6.5. The standard product line is designed and manufactured to perform under the Impact Resistance: 72 foot-pounds in accordance with following load rating designations: ASTM D-2444 using a “C” Tup. • 10,400 # W.U.C. 3.6 – 10,400-pound load applied over a 10” x 10” Compressive Strength: 11,000 psi tested in accordance with (100 square inch) area. This is in accordance with W.U.C. (Western ASTM C-109 loaded at a rate between Underground Committee recommended guide # 3.6 Non-Concrete 28,000 lbs. to 41,000 lbs. per minute. Enclosures). For non-deliberate, incidental light vehicular traffic. Flexural Strength: 7,500 psi tested in accordance with • 20,800 # W.U.C. 3.6 – 20,800-pound load applied over a 10” x 10” ASTM D-790. (100 square inch) area. This is in accordance with most Department Tensile Strength: 1,700 psi tested in accordance with of Transportation specifications for products installed in their right- ASTM C-496. of-way behind the curb line. For non-deliberate, incidental heavy vehicular traffic. Skid Resistance: 0.50 coefficient of friction in accordance with ASTM C-1028. Product Test Procedures Chemical Resistance: Tested according to ASTM D-543, The following test methods have been used in evaluating the physical and chemical Section 7, Procedure 1 using properties of the hybrid fiberglass/polymer concrete product line. the following chemicals: Impact Properties (Izod) ASTM D 256 ASTM D 2444 Sodium Chloride 5% Compressive Strength ASTM C 109 Sulfuric Acid 0.1N Tensile Strength ASTM C 190 Hydrochloric Acid 0.2N Flexural Strength ASTM C 293 Sodium Sulfate 0.1N Chemical Resistance ASTM D 543 Sodium Carbonate 0.1N Simulated Sunlight ASTM D 1501 Sodium Hydroxide 0.1N Vicat Softening Temperature ASTM D 1525 Transformer Oil Per ASTM D-543 Water Absorption ASTM D 570 Kerosene Per ASTM D-543 Ultra Violet Resistance ASTM G 53 Brittleness Temperature ASTM D 746 Flammability ASTM D 635 Static Coefficient of Friction ASTM C 1028 Polymer Concrete and Fiberglass Polymer Concrete Products HIGHLINE PRODUCTS underground enclosures are designed for use in pulling, splic- The standard of the industry is Western Underground Committee Guide 3.6 (WUC ing, and storing cable, as well as for access to underground power, communications, 3.6). This document spells out the specifications concerning load ratings and other CATV, or water lines. They are an alternative to traditional concrete service boxes performance requirements of non-traditional concrete products Enclosures made by and vaults. Such products have been proven for over 30 years. HIGHLINE PRODUCTS meet these specifications. HIGHLINE PRODUCTS concrete-alternative underground enclosures come in This catalog contains our complete product offering for your selection of boxes and two styles: vaults for your project: 1. Hybrid: polymer concrete cover and supporting ring for traffic bearing 1. The hybrid (polymer concrete ring and cover with fiberglass body) handhole molded to a fiberglass body for light weight. series through 30” x 48”: CHA. 2. All polymer concrete. 2. The.