IMPORTANT INSTRUCTIONS Variable FrequencyControl 6450.3 &6451.3,6452.36453.3 General PurposeModels Amplitude Controller Model 6450 Series Chassis INPUT POWER OUTPUT POWER 85 - 264 VAC GND GND L1 Out + OPTICS CFR Sensor L2 Out - P/N 6476.3 Br + Wh SIG ADI P/N 8827 Br OPTIC SENSOR Bu Bu - PNP Output F1 F2 SENSOR OPTION ACCEPTS BOTH OPTIC AND PROX SENSORS, NPN OR PNP. CONNECT SINK OR SOURCE WIRE TO "SIG" INPUT MASTER C ONTROL RUN + BOWL/HOPPER Gr #14 Gr #14 Gr/Yl #14 Bl #14 Bl #14 Bl #14 Bl #14 JUMPER - INTERLOCK OUTPUT 4-20mA 0-10 VDC 0-10 Analog Gn d. L2 L1 E E E O+ O- 14 13 12 11 10 9 8 7 6 5 4 3 2 1 Line Load + S + - + + S - + S - + S - Input Out Accel. Analog Run In. SENSOR Aux Out 1N4006 RECTIFIER DIODE AIR VALVE TB1 TB2 + 12VDC, 0.6 or 1 WATT 1 Keypad TB3 - Danger 1 + SIG - LCD Display TB4 TB2 Shock P1 Aux Out Hazard! LCD Contrast High Voltage LED Air-Valve Connections Figure 2 Figure 1 6450 6451 6452 6453 Instructs V1_28 130315.doc Page 1 3. AUXILLERY OUTPUT The right column of the display shows the status of ADJUSTMENT AND the Aux output, “A=1” or “A=0.” The Feeder SET UP Bowl/Hopper Interlock “+” and “sig” (see TB2 on Amplitude Controller the wiring diagram) can be connected to an ADI 6000 Series control (TB2-11 & 12) when control of Model 6450 Series MOUNTING a bulk material hopper is needed. The control The controls may be mounted vertically or horizontally, interlock will prevent the hopper from operating but the controls stay cooler when mounted vertically. anytime the bowl is turned “OFF” or in "STAND Mount the control to a metal plate or mount it so that BY" mode. The Interlock output is capable of the back of the heat sink is fully exposed to the air. switching 12 VDC at 85 mA. The Interlock output can also be used to drive a solid state relay that ELECTRICAL CONNECTIONS Make the electrical connections prior to turning the can operate auxiliary equipment such as air control on. Once connections are made, any desired valves. See Figure 2 on the wiring diagram. One changes to the software settings can be made with the VF series control can be interlocked to another. cover closed. Warning: Shock Hazard! Do not The aux output of the master control connects to operate control with the cover open. the run input of the subordinate. Safety codes require single phase 120 or 240 VAC A 1 Watt or 0.6 Watt 12VDC air solenoid or a relay installations to bypass fuse L2. To bypass, remove can be driven by the Aux output. Note: a diode the wire connecting TB1-L2 to the L2 fuse holder. (1N4006) must be placed across the solenoid in Remove the terminal end of the wire connecting the L2 the reverse polarity to adsorb the energy when the fuse to the power switch and connect it to TB1-L2. solenoid is de-energized. The “bar” side of the 1. PART SENSOR INPUT diode connects to TB2 “+” and the “solid colored” (Photo-sensor or Proximity Switch) side connects to TB2 “SIG.” Failure to use a diode Connect a three wire, current-sinking (NPN) or current- in reverse polarity voids the warranty. Model 6451.3 pictured sourcing (PNP) sensor to TB2 as shown on the 4. INTERNAL POWER SUPPLY enclosed wiring diagram. The sensor must be able to Models 6450.3*, 6451.3, 6452.3*, 6453.3, operate on 12VDC and be capable of switching at least At the rated line voltage, the line isolated power * includes vibration sensor P/N 6476.3 3.0 mA. See Parts Sensor Settings section for more supply is capable of providing a combined total operation information. current of 150 mA at 12 VDC. The total current includes the parts sensor, auxiliary output 2. RUN JUMPER INPUT accessories, and CFR sensor. A Run Jumper comes installed from the factory as shown on the enclosed wiring diagram. 5. POWER CONNECTIONS The control can operate on a power line from 85 to File No. E183233 If the run jumper input is to be controlled by a relay 264VAC. The plug can be connected to a contact, switch, or other device, replace the factory- standard North American outlet. Cut the plug Input Voltage: 85 - 264 VAC, 50/60 HZ. installed jumper (see TB2 of the wiring diagram) with end(s) off for 208 and 240VAC and make proper Output Voltage: 0 -120/240 VAC the contact device. The contact must be able to switch plug-in connections for the factory’s power lines. Max. output voltage matches input voltage 12VDC at 3.0 mA. The control will then run only when Output Frequency: 5-300Hz the contact is closed and the part sensor is calling for The variable frequency control is so efficient that it parts. The right column of the display shows the run recaptures the energy from the feeder coils every Input Fuse Size: 5 AMPS status with “R= 1” or “R= 0.” time they turn off. Because of this the output power cord may be larger than the input cord. If the run input will be controlled by a current sourcing Model 6472.3 uses a #12 AWG output cord and PLC output, use the “Sig” and “-“ terminals (see TB2 Rated Output Current: the receptacle is not provided. Model 6474.3 uses on the wiring diagram). a #10 AWG output cord and the receptacle is not 6450.3, 6451.3: 3 Amps at 120V or 1.5 A at 240V 6452.3, 6453.3: 9 Amps at 120V or 4.5 A at 240V For the High/Low parts sensing mode, a second parts provided. sensor (PNP type only) connects to the run input in place of the run jumper. 6450 6451 6452 6453 Instructs V1_28B 160223.doc Page 2 6. EXTERNAL SPEED CONTROL CONNECTIONS 7. AMPLITUDE POWER SETTING control should display “Run/CFR” showing that The following methods of remote power level control The output power is controlled by the up and down the sensor is connected. Set the power setting can be utilized when desired: arrow keys. The power setting can be adjusted with to the desired feed rate. The control uses A. CFR sensor can maintain a constant feed rate. Attach the keys unless the security feature lock has been information from the CFR sensor to maintain a the CFR sensor to terminals ACCEL “-“ (blue) and to selected. Once the proper security code has been constant vibration level at the resonate ACCEL “+” (brown). (Then update the software entered, the power setting may be adjusted under the frequency. See the CFR instructions page for settings. Sections 11-A and 13-B) “Power” menu. Note: the power setting may not be more information. The CFR Set Point can be B. 4-20mA signal can be connected by bringing the above the maximum power setting or below the adjusted remotely by a 4-20mA PLC signal. minimum power setting level. The amplitude power positive signal wire to 4-20 “+” and ground to 4-20 “-“. The control’s amplitude will regulate to the setting is displayed in the following manner: “A= (Update software settings. Sect 11-B) 50.0%.” vibration level of the CFR Set Point value. Set C. 0-10VDC Analog input signal can be connected by the Amplitude Source to Auto Tracking. 8. LIMITING THE MAXIMUM OUTPUT OF CONTROL Caution: it is recommended when using the CFR bringing the positive signal wire to 0-10V “+” and The “Max Amplitude” setting can be adjusted to keep feature, that the Max output level of the control ground to 0-10 “-“. (Update the software settings. a vibratory feeder from hammering or vibrating Section 11-C) should be limited to prevent the feeder coil from excessively when the control is turned up to full overheating. The amplitude could continue to power. The maximum power setting can be found SOFTWARE ADJUSTMENTS increase if the system cannot get back to the under the “Power” menu. It can be adjusted from Once the electrical connections have been made, the desired vibration level. 100.0% down to 40.0%. control can be turned on. The software settings can be B. 4-20mA signal from a PLC can be used to adjusted as desired through the control menu. Caution: it is recommended when using the CFR remotely vary the output of the control instead of DISPLAY MESSAGES feature, that the Max output level of the control should be limited to prevent feeder coil from the keypad. The “Amplitude Source” setting The normal operating display shows the status of the must be set to 4-20mA to enable it. After the 4- control with regard to input signals and control settings. overheating. The amplitude could continue to increase if the system cannot get back to the desired 20mA feature is selected, the control will See the Control Menu Layout page for display message vibration level. automatically turn ON whenever a 4-20mA details. 9. SETTING THE MINIMUM OUTPUT OF CONTROL signal is applied to the control (TB2 “+ 4-20” & NAVIGATING THE CONTROL MENU The “Min Amplitude” setting can be adjusted to the “-“). When the 4-20mA signal has been The control uses four programming keys to program the desired low level of vibration. The minimum power removed, the amplitude setting resets to zero. control. The “I/0” key controls run, stop, and over-ride. setting can be found under the “Power” menu.