RAJASTHAN AGRICULTURAL COMPETITIVENESS PROJECT Study Report of Innovative Technology based Business Model Goat Milk & Value added Products Prepared by: AGRI BUSINESS PROMOTION FACILITY Detailed Project Report on Goat Milk & Value Added Products ii Contents Page List of Tables iii List of Figures iv Executive Summary 6 Chapter 1- Introduction 7 1.1. Global Scenario 7 1.2. Indian Scenario 8 1.3. State Scenario: Rajasthan 11 1.4. District and Cluster scenario 11 Chapter 2- Technological advances in milk processing & Valued added products 14 2.1. Key Advances in each step and process of milk processing 14 2.2. Milk Reception 17 2.3. Building blocks of dairy processing 20 Chapter 3: Appropriate technology options: Milk Procurement, Manufacturing process & Calculation Data 43 Chapter 4- Indicative Project Profile 63 ii Detailed Project Report on Goat Milk & Value Added Products iii List of Tables Table 1:Goat Population Distribution in Rajasthan ....................................................................... 11 Table 2:Livestock Distribution according to Sex for three consecutive livestock census years ... 11 Table 3:Cluster wise data for Goats in RACP Clusters ................................................................ 11 Table 4:Main categories of heat treatment in dairy industries ...................................................... 20 Table 5:Critical Assumptions ........................................................................................................ 66 Table 6:Month wise goat milk requirement & output: Glass milk bottles (200ml) ......................... 67 Table 7:List of Milk & Milk product distributors in Jaipur ............................................................... 68 Table 8:Total Project Cost ............................................................................................................ 68 Table 9:Plant & Machinery Cost ................................................................................................... 68 Table 10:P&P Expenses ............................................................................................................... 69 Table 11:Working Capital details .................................................................................................. 69 Table 12:Means of Finance .......................................................................................................... 69 Table 13:Revenue Schedule ......................................................................................................... 69 Table 14:Operational Expenses .................................................................................................... 69 Table 15:Profit & Loss Statement ................................................................................................. 70 Table 16:Balance Sheet ................................................................................................................ 70 Table 18:Project Details ................................................................................................................ 72 Table 19:Critical Assumptions ...................................................................................................... 75 Table 20: Total Project Cost(Rs Lakhs) ........................................................................................ 78 Table 21: Means of Finance (Rs Lakhs) ....................................................................................... 78 Table 22: Building Cost (Rs Lakhs) .............................................................................................. 78 Table 23: Plant & Machinery details ............................................................................................. 78 Table 24: List of existing machineries ........................................................................................... 80 Table 25: Furniture’s & Fixtures .................................................................................................... 81 Table 26: IT & Infrastructure ......................................................................................................... 81 Table 27:Preliminary & Preoperative Expenses ........................................................................... 81 Table 28: Working capital requirement ......................................................................................... 82 Table 29:Revenue Schedule ......................................................................................................... 82 Table 30: Operational Expenses .................................................................................................. 83 Table 31: Profit and Loss Statement............................................................................................. 85 Table 32: Cash Flow Statement .................................................................................................... 85 Table 33: Balance Sheet ............................................................................................................... 86 Table 34: Financial Indicators ....................................................................................................... 87 iii Detailed Project Report on Goat Milk & Value Added Products iv List of Figures Figure 1:Table 1:Evolution of goat milk production (tons) in the World during the period 1990 – 2012 (Faostat, 2013) ....................................................................................................................... 8 Figure 2:Top 10 States/UTs in terms of Production of Goat Milk in India during 2015-16 ........... 10 Figure 3:% Production Share of various milk based value added products: (Average 2012 - 2014: India) ................................................................................................................................... 10 Figure 4:Bulk cooling tank with agitator & chilling unit .................................................................. 15 Figure 6:Farm cooling Tank .......................................................................................................... 15 Figure 7:Common Test on Milk Supplies ...................................................................................... 15 Figure 8:Measurement by Volume ................................................................................................ 17 Figure 9:Tanker on a weighbridge ................................................................................................ 17 Figure 10:Silo tank with Propeller Agitator .................................................................................... 19 Figure 11:: Different blocks of dairy processing ............................................................................ 20 Figure 12:Zig- Zag Holding Tube .................................................................................................. 22 Figure 13:Principles of flow and heat transfer in a plate heat exchanger ..................................... 23 Figure 14:The tubular heat exchanger tubes are assembled in a compact unit. .......................... 23 Figure 15:Vertical type of scraped-surface heat exchanger ......................................................... 24 Figure 16:Coiled heat exchanger .................................................................................................. 25 Figure 17: Centrifugal Bowl ........................................................................................................... 26 Figure 18:centrifugal clarifier bowl ................................................................................................ 27 Figure 19:centrifugal separator bowl............................................................................................. 27 Figure 20:Solids ejection by short opening of the sedimentation space at the periphery of the bowl ............................................................................................................................................... 29 Figure 21:Semi-open (paring disc) self-cleaning separator .......................................................... 29 Figure 22:The paring disc outlet at the top of the semi-open bowl ............................................... 30 Figure 23:Section through the bowl with outlets of a hermetic separator ..................................... 30 Figure 24:Sectional view of a hermetic separator ......................................................................... 31 Figure 25: Principle Of Fat Standardization .................................................................................. 32 Figure 26:Direct in-line standardization systems are preassembled as a process unit. ............... 34 Figure 27:Principle for direct in-line standardization of cream and milk ....................................... 34 Figure 28:Cascade Control ........................................................................................................... 35 Figure 29:Control circuit for remixing cream into skim milk .......................................................... 38 Figure 30:Silo tank alcove with manhole and motor for propeller agitator ................................... 40 Figure 31:Mixing tank with welded-on heating/cooling channels .................................................. 41 Figure 32:An insulated process tank with scraper agitator for viscous products .......................... 41 Figure 33:Balance tank for constant inlet pressure to the pump .................................................