OPERATION and MAINTENANCE MANUAL COMPRESSOR MODEL P185WDO-T4F (F63) Doosan Infracore Portable Power 1293 Glenway Drive Statesville, N.C. 28625 DoosanPortablePower.com P/N: 46670941 (2014) Rev B TABLE OF CONTENTS Operation & Maintenance Manual TITLE PAGE FOREWORD ..........................................................................................................................9 Information ..................................................................................................................................... 10 DRAWBAR INFORMATION.................................................................................................13 Instruction Kit................................................................................................................................. 14 SAFETY ...............................................................................................................................15 Safety Precautions ......................................................................................................................... 16 Compressed Air.......................................................................................................................... 16 Exhaust System ......................................................................................................................... 17 Materials.................................................................................................................................... 18 Battery....................................................................................................................................... 19 Radiator..................................................................................................................................... 19 Transport ................................................................................................................................... 21 Decals ....................................................................................................................................... 22 NOISE EMISSION................................................................................................................25 Noise Emission............................................................................................................................... 26 Compressor Noise Emission Control Information .......................................................................... 26 Introduction .................................................................................................................................... 27 Maintenance Schedule.................................................................................................................... 27 Noise Emission Warranty ............................................................................................................... 29 Maintenance Log ............................................................................................................................ 30 GENERAL DATA .................................................................................................................33 General Data Information................................................................................................................ 34 Expendable Service Parts ........................................................................................................... 34 OPERATING INSTRUCTIONS ............................................................................................37 Control Panel.................................................................................................................................. 38 Control/Gauge Panel....................................................................................................................... 39 Auto Power Off ............................................................................................................................... 40 TABLE OF CONTENTS Operation & Maintenance Manual TITLE PAGE Quick View Screens........................................................................................................................ 41 Fault and Alert ................................................................................................................................ 41 Service Interval Set Up ................................................................................................................... 44 Languages and Units Set Up .......................................................................................................... 46 Display Setup ................................................................................................................................. 47 Compressor ID Set Up .................................................................................................................... 48 Before Towing................................................................................................................................. 50 Setting Up....................................................................................................................................... 51 Towing ............................................................................................................................................ 52 Before Starting ............................................................................................................................... 52 Starting........................................................................................................................................... 53 Shutdown ....................................................................................................................................... 54 Pressure Regulator Adjustment Instructions ................................................................................. 55 ENGINE OPERATION..........................................................................................................57 Engine Operation and Maintenance................................................................................................ 58 SAFETY..................................................................................................................................... 58 Instructions ................................................................................................................................ 59 General Repair........................................................................................................................... 61 Environmental Pollution .............................................................................................................. 62 Engine Management................................................................................................................... 63 Prevention of Pollution ................................................................................................................ 64 Start and Shutdown .................................................................................................................... 65 Break-in Period of Engine............................................................................................................ 66 Inspection after Starting the Engine ............................................................................................. 67 Operation in Winter..................................................................................................................... 68 Regular Inspection...................................................................................................................... 69 Checking the Engine Oil........................................................................................................ 70 Replacement of Engine Oil.................................................................................................... 72 Coolant................................................................................................................................ 75 Checking the Coolant...................................................................................................... 76 Replenishment of Coolant ............................................................................................... 78 Replacement of Coolant.................................................................................................. 79 TABLE OF CONTENTS Operation & Maintenance Manual TITLE PAGE LUBRICATION.....................................................................................................................83 Compressor Oil Chart..................................................................................................................... 84 MAINTENANCE...................................................................................................................87 General Information........................................................................................................................ 88 Compressor Oil Filters.................................................................................................................... 91 Receiver Separator System ............................................................................................................ 92 Scavenge Line ................................................................................................................................ 93 Exterior Finish Care.......................................................................................................................