www.interreg-danube.eu/Smart-Factory-Hub DOCUMENT TITLE: HANDBOOK OF GOOD PRACTICE Project: Improving RD and business policy conditions for transnational cooperation in the manufacturing industry Acronym: Smart Factory Hub Work package WP4: Improving Knowledge Base Activity A 4.2: Good practice handbook tool Deliverable D 4.2.3: Handbook tool report Date of issue 29.12.2017 Document issued by UTCN Contributors PTP, HAMAG, USTUTT, PRO, UWB, SCCI, PBN, BICT, CCIS Version xx.x Number of Pages 243 Dissemination level PU Public PP Restricted to other Programme participants RE Restricted to a group specified by the consortium CO Confidential, only for members of the consortium X Project co-funded by European Union funds (ERDF, IPA) www.interreg-danube.eu/Smart-Factory-Hub TARGET GROUP ASSESSMENT Has this deliverable addressed any of the target group indicated in the application form? Yes / No If yes, please describe the involvement of each individual target group in the table below. Number Target group reached by the Description of target group involvement deliverable SME 5x SME which provide data for good practice Regional public authority National public authority Higher education and research Business support organisation Project co-funded by European Union funds (ERDF, IPA) Page: 2/243 www.interreg-danube.eu/Smart-Factory-Hub CONTENT 1 Introduction ......................................................................................................................... 6 2 About SFH Project .............................................................................................................. 6 3 Good Practice ..................................................................................................................... 7 4 SMART SUPPLY NETWORK ........................................................................................... 11 4.1 BIN PICKING SOLUTION FOR FLEXIBLE AUTOMATION ........................................ 12 4.2 DIGITAL INTERNAL LOGISTICS VERIFICATION THROUGHOUT THE PLANT ...... 17 5 NEXT-GEN MANUFACTURING SYSTEMS ...................................................................... 21 5.1 ONE BASE - MFT ...................................................................................................... 22 FINAL REMARKS ................................................................................................................. 27 5.2 KOMANDIR.NET - PRODUCT LIFECYCLE MANAGEMENT (PLM) SYSTEM .......... 29 5.3 MILKRUN 4.0 ............................................................................................................. 33 5.4 COMPUTER VISION USING DEEP NEURAL NETWORKS NEURONIT IN INDUSTRIAL PRODUCTION ............................................................................................... 37 5.5 USING DEEP NEURAL NETWORKS NEURONIT WITH ADVANCED COMPUTER VISION IN INDUSTRIAL PRODUCTION .............................................................................. 41 5.6 THE DIGITAL TWIN OF AN INDUSTRIAL PRODUCTION LINE WITHIN THE INDUSTRY 4.0 CONCEPT ................................................................................................... 45 5.7 AUTOMATIZATION AND DIGITALIZATION OF PRODUCTION AND BUSINESS PROCESSES ....................................................................................................................... 49 5.8 Solopex solo – personalized industrial intelligence tool .............................................. 53 5.9 DIGITALISATION OF HRM IN IMPOL GROUP ......................................................... 59 5.10 OPTIMIZING ALL BUSINESS PROCESSES BY IMPLEMENTING A CUSTOMIZED ERP SOLUTIONS – ASiS ERP ............................................................................................ 64 6 CLOUD STORAGE/ PROCESSING.................................................................................. 71 6.1 TELEVEND SMART VENDING.................................................................................. 72 6.2 OSICE - OPTIMIZATION AS A SERVICE IN CLOUD ENVIRONMENT ..................... 80 6.3 VIRTUAL ENVIRONMENTS TO CREATE SUSTAINABLE INNOVATIONS ............... 86 7 Data Analytics ................................................................................................................... 90 7.1 FIT (Factory Incident Tracker) .................................................................................... 91 7.2 CHARME ................................................................................................................... 93 7.3 InFrame SYNAPSE MES: EFFECTIVE ENTRY INTO IT-BASED MANUFACTURING96 Project co-funded by European Union funds (ERDF, IPA) Page: 3/243 www.interreg-danube.eu/Smart-Factory-Hub 7.4 APPLIED FMEA FOR MANUFACTURING PLASTIC COMPONENTS IN THE AUTOMOTIVE INDUSTRY ................................................................................................. 101 7.5 Process improvements using simulation software .................................................... 104 8 CYBERSECURITY.......................................................................................................... 108 8.1 XiTrust - Secure QR-Code (sQR) ............................................................................. 109 9 INTELLIGENT SENSORS/ACTORS ............................................................................... 112 9.1 MONARCO HAT ...................................................................................................... 113 9.2 VESKI d.o.o. ............................................................................................................ 118 9.3 SMART SENSE – SMART CITY AirQ ENVIRONMENTAL MONITORING SYSTEM 122 9.4 ORANGE BOX ......................................................................................................... 127 9.5 SMALLEST PASSIVE CONTACTLESS SENSORS OF PHYSICAL QUANTITIES IN THE WORLD ...................................................................................................................... 131 9.6 E-VINEYARD – Vineyard management software ..................................................... 135 10 CYBER PHYSICAL SYSTEMS ....................................................................................... 140 10.1 Production Cell 4.0 ................................................................................................... 141 10.2 SEW-EURODRIVE .................................................................................................. 146 11 SMART MAINTENANCE................................................................................................. 149 12 MOBILE WORKFORCE .................................................................................................. 149 12.1 Impact of a live-video-assistance-system on the problem-solving-competence of service and maintenance employees .............................................................................................. 150 12.2 WorkHeld VOICE ASSISTANT................................................................................. 154 12.3 VIRTUAL REALITY WORK INSTRUCTIONS ........................................................... 157 12.4 SCHLAUER KLAUS ................................................................................................. 162 12.5 SCHNAITHMANN cubu:S ........................................................................................ 166 13 SELF-DRIVING VEHICLES ............................................................................................ 169 13.1 VOLUMETRIC MEASUREMENTS BY UAV ............................................................. 169 14 INTELLIGENT PRODUCTS ............................................................................................ 173 14.1 QUALITY ASSURANCE SOLUTIONS FOR AUTOMATED PRODUCTION PROCESSES AND ADDITIVE MANUFACTURING APPLICATIONS ................................. 174 14.2 HSTec, High Speed Technique ................................................................................ 178 14.3 HEATING UNDER GLOVE FOR WORK IN EXTREME ENVIRONMENTS .............. 183 15 ADDITIVE MANUFACTURING ....................................................................................... 187 16 ROBOTICS ..................................................................................................................... 187 16.1 PROFACTOR – X Rob - easy robot configuration ................................................... 188 Project co-funded by European Union funds (ERDF, IPA) Page: 4/243 www.interreg-danube.eu/Smart-Factory-Hub 16.2 Automatic Laser Engraving System ......................................................................... 193 16.3 AUTOMATED PRODUCTION LINE WITH INDUSTRIAL ROBOTS FOR MANUFACTURING CARDBOARD PALLETS .................................................................... 196 16.4 Computer Numerical Control (CNC) Machine –M550/M450 ..................................... 201 16.5 SIGMA – MODULAR SYSTEM ................................................................................ 206 16.6 PRODUCTION OF FIRE DAMPERS........................................................................ 212 16.7 COLLABORATIVE ROBOT INTEGRATED IN INDUSTRIAL ENVIRONMENT OF SMART FACTORY ............................................................................................................. 216 16.8 CNC ROBOTIC PACKING, PALLETIZING AND WELDING ..................................... 220 17 ADVANCED MATERIALS ............................................................................................... 222 17.1 IT PHOTOVOLTAIC SYSTEM - IT PS ....................................................................