SSR UP6 40, SSR UP6 50PE, SSR UP6 50PEI HF50–PE, EP50–PE, HP50–PE, HXP50–PE 60Hz OPERATION AND MAINTENANCE MANUAL This manual contains important safety information and must be made available to personnel who operate and maintain this machine. C.C.N. : 80445190 REV. : A DATE : OCTOBER 2008 AIR COMPRESSOR GROUP BONDED WARRANTY & REGISTERED START UP Warranty The Company warrants that the equipment manufactured by it and delivered hereunder will be free of defects in material and workmanship for a period of twelve months from the date of placing the Equipment in operation or eighteen months from the date of shipment from the factory, whichever shall first occur. The Purchaser shall be obligated to promptly report any failure to conform to this warranty, in writing to the Company in said period, whereupon the Company shall, at its option, correct such nonconformity, by suitable repair to such equipment or, furnish a replacement part F.O.B. point of shipment, provided the Purchaser has stored, installed, maintained and operated such Equipment in accordance with good industry practices and has complied with specific recommendations of the Company. Accessories or equipment furnished by the Company, but manufactured by others, shall carry whatever warranty the manufacturers have conveyed to the Company and which can be passed on to the Purchaser. The Company shall not be liable for any repairs, replacements, or adjustments to the Equipment or any costs of labor performed by the Purchaser or others without Company‘s prior written approval. The effects of corrosion, erosion and normal wear and tear are specifically excluded. Performance warranties are limited to those specifically stated within the Company‘s proposal. Unless responsibility for meeting such performance warranties are limited to specified tests, the Company‘s obligation shall be to correct in the manner and for the period of time provided above. THE COMPANY MAKES NO OTHER WARRANTY OR REPRESENTATION OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY DISCLAIMED. Correction by the Company of nonconformities whether patent or latent, in the manner and for the period of time provided above, shall constitute fulfillment of all liabilities of the Company for such nonconformities whether based on contract, warranty negligence, indemnity, strict liability or otherwise with respect to or arising out of such Equipment. The purchaser shall not operate Equipment which is considered to be defective, without first notifying the Company in writing of its intention to do so. Any such use of Equipment will be at Purchaser‘s sole risk and liability. Note that this is Ingersoll Rand standard warranty. Any warranty in force at the time of purchase of the compressor or negotiated as part of the purchase order may take precedence over this warranty. CONTENTS & ABBREVIATIONS 1 CONTENTS ABBREVIATIONS & SYMBOLS 1 CONTENTS #### Contact Ingersoll Rand for serial number –>#### Up to Serial No. 2 FOREWORD ####–> From Serial No. * Not illustrated { 3 DECALS Option NR Not required AR As required 8 SAFETY SM Sitemaster/Sitepack HA High ambient machine 10 GENERAL INFORMATION WC Watercooled machine AC Aircooled machine ERS Energy recovery system 12 INSTALLATION / HANDLING T.E.F.C. Totally enclosed fan cooled motor (IP55) O.D.P. Open drip proof (motor) OPERATING INSTRUCTIONS 21 – GENERAL 22 – ELECTRO–PNEUMATIC 29 – INTELLISYS 40 MAINTENANCE 47 TROUBLE SHOOTING SSR UP6 40, SSR UP6 50PE, SSR UP6 50PEI, HF50–PE, EP50–PE, HP50–PE, HXP50–PE 2 FOREWORD The contents of this manual are considered to be proprietary and The intended uses of this machine are outlined below and examples confidential to Ingersoll Rand and should not be reproduced without of unapproved usage are also given, however Ingersoll Rand cannot the prior written permission of Ingersoll Rand. anticipate every application or work situation that may arise. Nothing contained in this document is intended to extend any IF IN DOUBT CONSULT SUPERVISION. promise, warranty or representation, expressed or implied, regarding the Ingersoll Rand products described herein. Any such warranties or other terms and conditions of sale of products shall be in accordance This machine has been designed and supplied for use only in the with the standard terms and conditions of sale for such products, which following specified conditions and applications: are available upon request. Compression of normal ambient air containing no known or detectable additional gases, vapours. or particles . Operation within the ambient temperature range specified in the This manual contains instructions and technical data to cover GENERAL INFORMATION section of this manual. routine operation and scheduled maintenance tasks by operation and maintenance staff. Major overhauls are outside the scope of this manual and should be referred to an authorised Ingersoll Rand service The use of the machine in any of the situation types listed in department. table 1:– a) Is not approved by Ingersoll Rand, b) May impair the safety of users and other persons, and The design specification of this machine has been certified as c) May prejudice any claims made against Ingersoll Rand. complying with E.C. directives. Any modification to any part is absolutely prohibited and would result in the CE certification and marking being rendered invalid. TABLE 1 Use of the machine to produce compressed air for: All components, accessories, pipes and connectors added to the a) direct human consumption compressed air system should be: b) indirect human consumption, without suitable filtration and purity . of good quality, procured from a reputable manufacturer and, checks. wherever possible, be of a type approved by Ingersoll Rand. clearly rated for a pressure at least equal to the machine maximum Use of the machine outside the ambient temperature range allowable working pressure. specified in the GENERAL INFORMATION SECTION of this manual. compatible with the compressor lubricant/coolant. accompanied with instructions for safe installation, operation and Use of the machine where there is any actual or foreseeable risk of maintenance. hazardous levels of flammable gases or vapours. THIS MACHINE IS NOT INTENDED AND MUST NOT BE Details of approved equipment are available from Ingersoll Rand USED IN POTENTIALLY EXPLOSIVE ATMOSPHERES, Service departments. INCLUDING SITUATIONS WHERE FLAMMABLE GASES OR VAPOURS MAY BE PRESENT. The use of non–genuine spare repair parts other than those Use of the machine fitted with non Ingersoll Rand approved included within the Ingersoll Rand approved parts list may create components. hazardous conditions over which Ingersoll Rand has no control. Therefore Ingersoll Rand does not accept any liabilitity for losses Use of the machine with safety or control components missing or caused by equipment in which non–approved repair parts are installed. disabled. Standard warranty conditions may be affected. The company accepts no responsibility for errors in translation of Ingersoll Rand reserves the right to make changes and this manual from the original English version. improvements to products without notice and without incurring any obligation to make such changes or add such improvements to products sold previously. © COPYRIGHT 2008 INGERSOLL RAND COMPANY SSR UP6 40, SSR UP6 50PE, SSR UP6 50PEI, HF50–PE, EP50–PE, HP50–PE, HXP50–PE DECALS 3 ISO SYMBOLS GRAPHIC FORM AND MEANING OF ISO SYMBOLS Prohibition / Mandatory Information / Instructions Warning Use fork lift truck from this side only. RESET Do not use fork lift truck from this side. Emergency stop. On (power). Off (power). AUTOMATIC RESTART MAINTENANCE MAINTENANCE PROHIBITED FRAGILE KEEP DRY THIS WAY UP USE NO HOOKS NO SIDE CLAMPS HOURS SSR UP6 40, SSR UP6 50PE, SSR UP6 50PEI, HF50–PE, EP50–PE, HP50–PE, HXP50–PE 4 DECALS POWER INSPECT CLEAN Every X months, if sooner than required by CHANGE / REPLACE operating hours SSR UP6 40, SSR UP6 50PE, SSR UP6 50PEI, HF50–PE, EP50–PE, HP50–PE, HXP50–PE DECALS 5 ANSI SYMBOLS GRAPHIC FORM AND MEANING OF ANSI SYMBOLS DANGER INTAKE AIR. Can contain carbon monoxide or other contaminants. Will cause serious injury or death. Ingersoll Rand air compressors are not designed, intended or approved for breathing air. Compressed air should not be used for breathing air applications unless treated in accordance with all applicable codes and regulations. WARNING HAZARDOUS VOLTAGE. Can cause serious injury or death. Disconnect power and bleed pressure from tank before servicing. Lockout/Tagout machine. Compressor must be connected to properly grounded circuit. See Grounding Instructions in manual. Do not operate compressor in wet conditions. Store indoors. RISK OF FIRE OR EXPLOSION. Electrical arcing from compressor components can ignite flammable liquids and vapors which can result in serious injury. Never operate the compressor near flammable liquids or vapors. If used to spray flammable materials, keep compressor at least 20ft away from the spray area. HIGH PRESSURE AIR. Rusted tanks can cause explosion and severe injury or death. Receiver under perssure. Operator should relieve tank pressure before performing maintenance. In addition to automatic drain, operate manual drain valve weekly. Manual drain valve located at bottom of the tank. MOVING PARTS. Can cause serious injury. Do not operate with guards removed. Machine may start automatically. Disconnect power before servicing. Lockout/Tagout machine. HOT SURFACES. Can cause serious injury. Do not touch. Allow to cool before servicing. Do not touch hot compressor or tubing. EXPOSED MOVING BELTS AND SHEAVES. Can cause severe injury or death. Do not operate without guard in place. Disconnect power before servicing. Lockout/Tagout machine. Air flow exhaust may contain flying debris. Safety protection should be worn at all times. Pinch point hazard. Keep hands clear. SSR UP6 40, SSR UP6 50PE, SSR UP6 50PEI, HF50–PE, EP50–PE, HP50–PE, HXP50–PE 6 DECALS – ANSI 60 Hz Units VIEW LEFT VIEW BACK INSIDE PACKAGE INSIDE STARTER DOOR VIEW FRONT VIEW RIGHT VIEW TOP Item ccn Qty.