PERMANENT – ELECTRO MAGNETIC SYSTEMS UUSSEE AANNDD MMAAIINNTTEENNAANNCCEE MMAANNUUAALL LLiigghhtt DDuuttyy LLiiffttiinngg DDiivviissiioonn hhaanndd ccoonnttrroolllleedd lliifftteerrss -- MMaaxxXX TRANSLATION OF THE ORIGINAL INSTRUCTIONS according to LEGISLATION 2006/42/EC concerning machinery Lainate (MI) - Italy code 09MAXX001 Edition: May 2019 version EN revisione 01 2 CONTENTS 1 GENERAL NOTES ..................................................................................................................................................... 4 1.1 PRESENTATION ...................................................................................................................................... 4 1.2 IMPORTANCE OF THE MANUAL .................................................................................................................. 4 1.3 RETENTION OF THE MANUAL .................................................................................................................... 4 1.4 CONVENTIONS....................................................................................................................................... 4 1.5 DEFINITION OF SYMBOLS ......................................................................................................................... 5 1.6 PERSONNEL ASSIGNED TO OPERATIONS....................................................................................................... 5 1.7 TRAINED PERSONNEL .............................................................................................................................. 5 1.8 PERSONAL PROTECTIVE EQUIPMENT (PPE) ................................................................................................. 6 1.9 GENERAL SAFETY WARNINGS .................................................................................................................... 6 1.10 EMERGENCY DRILL.................................................................................................................................. 6 1.11 UNINTENDED OR IMPROPER USE ............................................................................................................... 6 1.12 NAMEPLATE DATA .................................................................................................................................. 7 2 TRANSPORT AND HANDLING.................................................................................................................................. 7 2.1 RECEIPT ............................................................................................................................................... 7 2.2 HANDLING ............................................................................................................................................ 7 2.3 TRANSPORT .......................................................................................................................................... 8 2.4 INACTIVITY............................................................................................................................................ 8 3 DESCRITPION OF THE SYSTEM ................................................................................................................................ 8 3.1 ADVANTAGES ........................................................................................................................................ 8 3.2 BASIC PRINCIPLES OF MAGNETIC CLAMPING WITH MAXX ............................................................................... 9 3.2.1. AIR GAP AND ROUGHNESS ..................................................................................................................... 10 3.2.2 CONTACT SURFACE ............................................................................................................................... 10 3.2.3 TYPE OF MATERIAL ............................................................................................................................... 10 3.2.4 MATERIAL THICKNESS ........................................................................................................................... 10 3.3 MAGNETIC FORCE ................................................................................................................................ 11 4 MODELS AVAILABLE ............................................................................................................................................. 11 4.1 MAXX ........................................................................................... ERRORE. IL SEGNALIBRO NON È DEFINITO. 5 TECHNICAL CHARACTERISTICS .............................................................................................................................. 12 5.1 MAXX TECHNICAL CHARACTERISTICS .............................................................................................. 12 5.2 MAXX DIMENSIONS AND WEIGHTS .......................................................................................................... 13 6 GENERAL DESCRIPTION OF THE SUPPLY ............................................................................................................... 14 6.1 MAXX DESCRIPTION OF THE SUPPLY ........................................................................................................ 14 7 INSTALLATION ...................................................................................................................................................... 14 7.1 GENERIC INSTALLATION ......................................................................................................................... 14 8.1 RISKS RELATED TO MAXX LIFTERS ............................................................................................................ 16 8.2 PERSONAL PROTECTIVE EQUIPMENT ......................................................................................................... 16 8.3 EXPOSURE TO MAGNETIC FIELD ............................................................................................................... 16 8.4 ACTION LEVELS (LA) OF THE STATIC MAGNETIC FIELD .................................................................................. 17 codice 09MAXX001 Use and Maintenance Manual MaxX versione EN revisione 01 3 THE FOLLOWING IS THE BASIC OPERATING PROCEDURE FOR USING THE MAXX .......................................................... 18 9.1 OPERATING PROCEDURE - MAGNETIZING AND HANDLING ............................................................................ 18 9.2 OPERATING PROCEDURE - DEMAGNETISATION ........................................................................................... 19 10 CHECKS AND MAINTENANCE ................................................................................................................................ 19 10.1 CONTROLS – STANDARDS ...................................................................................................................... 19 10.2 CHECKS - METHOD............................................................................................................................... 19 10.3 DAILY CHECK ....................................................................................................................................... 20 10.4 FREQUENT CHECK ................................................................................................................................ 20 10.5 PERIODICAL CHECK ............................................................................................................................... 20 10.6 MAINTENACE - WARNINGS .................................................................................................................... 20 10.7 DAILY MAINTENACE ............................................................................................................................. 20 10.8 FREQUENT MAINTENANCE ..................................................................................................................... 20 10.9 PERIODICAL MAINTENANCE .................................................................................................................... 20 10.10 SUMMARY TABLE MAINTENANCE/CHECKS ................................................................................................ 21 11 PROBLEMS AND RELATED SOLUTION ................................................................................................................... 22 11.1 PROBLEMS ......................................................................................................................................... 22 12.1 DECOMMISSIONING ............................................................................................................................. 22 12.2 DISPOSAL ........................................................................................................................................... 22 13 SPARE PARTS ........................................................................................................................................................ 22 13.1 SPARE PARTS ....................................................................................................................................... 22 14 WARRANTY AND SERVICE .................................................................................................................................... 23 14.1 WARRANTY CONDITIONS ...............................................................................................................