OPERATION AND PARTS MANUAL GLOBUG MODEL GB4000 LIGHT TOWER MOUNT TYPE BALLOON LIGHT SERIAL NO. G3100044 AND ABOVE Revision #1 (02/25/14) THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES. NOTES PAGE 2 -GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL - REV.#1 (02/25/14) . ® Certificate TUVRheinland License Holder: Manufacturing Plant: LIGHT BOY CO., LTD. F-Tec Corp 2-6-14 Kurigi, Asao 2-6-14 Kurigi, Asao KAWASAKI, KANAGAWA 215-0033 KAWASAKI , KANAGAWA 215-0033 JAPAN JAPAN Test Rport no.: USA-SS 17036833 001 Client Reference: Satomi Kugimiya Tested to: CAN/CSA-C22.2 No. 9.0-96 (R2011} Certified Product: Portable HID luminaire, Globug Series License Fee - Units Model Designation : 1} GB2000, 2} GB4000 7 Rated Voltage: AC 120V, 60Hz Rated Power: l} 2000W 2} 4000W 7 Appendix: 1, 1-3 Licensed Test mark: Date of Issue (day/mo/yr) 13/02/2014 0 r• "'Rh · 'a d f M rtl:l R=1ariea 1 IRs 1 1d baFFIFRBFea Reai:t, le 1e n, ST 06179, Tel (goa) 128 QBBB Fan (298) 1Z!S 1889 GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL - REV.#1 (02/25/14) - PAGE 3 TABLE OF CONTENTS GB4000 BALLOON LIGHT Component Drawings Table of Contents ........................................... 4 Nameplate And Decals .............................. 32-33 Parts Ordering Procedures ............................... 5 Electrical Assy..................................................34--37 Safety Information ............................................................. 6-13 Bracket And J-Box Assy ............................................ 38-39 Specifi ations ............................................................ 14 Terms And Conditions Of Sale —Parts ............. 40 Dimensions ................................................. 15 Footcandle Plot ............................................ 16 General Information .............................................................. 17 Components .................................................... 18 NOTICE Setup ................................................................................ 19-22 Specifi ationsandpartnumbersaresubjecttochange Lamp Cable Connections ............................... 23 without notice. Operation ........................................................................ 24-25 Maintenance ............................................... 26-28 Wiring Diagram ............................................ 29 Explanation Of Code In Remarks Column .......... 30 Suggested Spare Parts .................................. 31 PAGE 4 —GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL —REV. #1 (02/25/14) PARTS ORDERING PROCEDURES Ordering parts has never been easier! Choose from three easy options: Effective: st January 1 , 2006 Best Deal! Order via Internet (Dealers Only): If youhaveanMQAccount, toobtainaUsername Order parts on-line using Multiquip’s SmartEquip website! and Password, E-mail us at: parts@multiquip. ■ View Parts Diagrams com. ■ Order Parts To obtain an MQ Account, contact your ■ Print Specification Information District Sales Manager for more information. Goto www.multiquip.comand click on Usethe internet and qualify for a 5%Discount .com to log in and save! on Standard orders for all orders which include Order Parts complete part numbers.* Note: Discounts Are Subject To Change p i Order via Fax (Dealers Only): Fax your order in and qualify for a 2%Discount All customers are welcome to order parts via Fax. on Standard orders for all orders which include Domestic (US) Customers dial: complete part numbers.* 1-800-6-PARTS-7 (800-672-7877) Note: Discounts Are Subject To Change Order via Phone: Domestic (US) Dealers Call: 1-800-427-1244 Non-Dealer Customers: Contact your local Multiquip Dealer for International Customersshouldcontact parts or call 800-427-1244 for help in their local Multiquip Representatives for locating a dealer near you. Parts Ordering information. When ordering parts, please supply: ❒ Dealer Account Number ❒ Specify Preferred Method of Shipment: ❒ ✓ ✓ UPS/Fed Ex DHL .multiqu Dealer Name and Address ❒ Shipping Address (if different thanbilling address) ■ Priority One ✓ Truck ■ ❒ Return Fax Number Ground ■ ❒ Applicable Model Number Next Day ■ Second/Third Day w ❒ Quantity, Part Number and Description of Each Part NOTICE w All orders aretreated as Standard Orders and will ship the same day if received prior to 3PMPST. w WEACCEPT ALL MAJOR CREDIT CARDS! GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL —REV. #1 (02/25/14) —PAGE 5 SAFETY INFORMATION Donot operateor servicetheequipment beforereadingthe SAFETY SYMBOLS entiremanual.Safety precautions shouldbefollowedat all Potential hazards associated with the operation of this times when operating this equipment. Failure to read and equipment will be referenced with hazard symbols which understandthesafetymessagesandoperatinginstructions may appear throughout this manual in conjunction with could result in injury to yourself and others. safety messages. SAFETYMESSAGES The four safety messages shown below will inform you about potential hazardsthat couldinjureyouor others.The safetymessagesspecificallyaddressthelevel ofexposure to the operator and are preceded by one of four words: DANGER,WARNING, CAUTION or NOTICE. SAFETY SYMBOLS DANGER Indicates a hazardous situation which, if not avoided, WILL result in DEATH or SERIOUS INJURY. WARNING Indicates a hazardous situation which, if not avoided, COULD result in DEATH or SERIOUS INJURY. CAUTION Indicates a hazardous situation which, if not avoided, COULD result in MINOR or MODERATE INJURY. NOTICE Addresses practices not related to personal injury. PAGE 6 —GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL —REV. #1 (02/25/14) SAFETY INFORMATION GENERAL SAFETY NOTICE CAUTION This equipment should only be operated bytrained and qualified personnel 18 years of age and older. NEVERoperatethisequipment without proper protective clothing, shatterproof glasses, respiratory protection, Whenever necessary, replacenameplate, operationand hearing protection, steel-toed boots and other protective safety decals when they become difficult read. devices required bythe job or city and stateregulations. Manufacturer does not assume responsibility for any accident due to equipment modifications. Unauthorized equipment modification will void all warranties. NEVER use accessories or attachments that are not recommendedby Multiquipfor this equipment.Damage operate this equipment when not NEVER to the equipment and/or injury to user may result. feeling well due to fatigue, illness or when under medication. ALWAYS know the location of the nearest fire extinguisher. NEVER operate this equipment under the influence of drugs or alcohol. ALWAYS know the location of the nearest first aidkit. ALWAYS check the equipment for loosened threads or bolts before starting. ALWAYS know the location of the nearest phone or keep a phone on the job site. Also, know the phone DONOT usethe equipment for any purpose other than numbers of the nearest ambulance, doctor and fire its intended purposes or applications. department. This information will be invaluable in the case of an emergency. GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL —REV. #1 (02/25/14) —PAGE 7 SAFETY INFORMATION LIGHTTOWERSAFETY NOTICE DANGER ALWAYS keep the immediate area surrounding the light tower clean, neat, and free of debris. NEVERoperatetheequipmentinanexplosive atmosphereornearcombustiblematerials.An ALWAYS keep the machine inproper running condition. explosion or fire could result causing severe Fix damage to machine and replace any broken parts bodily harmor evendeath. immediately. WARNING ALWAYS store equipment properly when it is not being NEVERdisconnect anyemergencyor safetydevices. used.Equipment shouldbestoredinaclean, drylocation These devices are intended for operator safety. out of the reach of children and unauthorized personnel. Disconnectionof thesedevicescancausesevereinjury, Toprevent thelight tower fromoverturning, use bodilyharmor evendeath.Disconnectionof anyof these NEVER in winds that exceed ( ). devices will void all warranties. 65 MPH 105 km/h LAMPSAFETY CAUTION NEVER lubricate components or attempt service on a WARNING running machine. NEVER attempt to replace lamp with the power on. ALWAYSensure light tower is on level ground before use Alwaysshut downtheengineandturnoff circuit breakers sothat itcannot slideorshift around, endangeringworkers. when changing the lamp. Always keep immediate area free of bystanders. ALWAYS allow a sufficient amount of time for the lamp to ALWAYS make sure trailer is leveled with all outriggers cool before touching or changing. The possibility exists of severeburns. extended before raising tower. Outriggers must remain extended while tower is up. CAUTION ALWAYS keep area behind trailer clear of people while NEVERuseforcewheninstallingthelamp.Excessiveforce raising and lowering mast. could cause the lamptobreak, causing bodily harm. remove safetypinor pull mast locking pinwhile NEVER NOTICE tower is in a raised position! NEVERleaveany greaseor oil residueonlampsurface CHECK the mast and winch cables for wear. If any when replacing or removing lamp. This can create hot problemoccurswhenloweringor raisingthetower, STOP spots, reducing the service life of the lamp. immediately! Contact atrainedtechnicianfor assistance. ALWAYS make sure lamp surface is clean and dry. NEVER pivot or retract mast while unit is operating. ALWAYS replace with MQrecommended type lamp. NEVER use the light tower mast as a crane. DO NOT lift anything with the mast. ALWAYShaveatrainedtechnicianinstall