VCX OT-12 Control System Manual Number: MC085 Release Date: 8/2014 Software Revision: C001 ©Valco Cincinnati, Inc. All Rights Reserved No part of this manual may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, recording, or otherwise, without the prior written permission of Valco Cincinnati, Inc. The information in this manual is furnished for educational purposes only, is subject to change without notice, and should not be construed as a commitment by Valco Cincinnati, Inc. This manual written and designed at Valco Cincinnati, Inc., 411 Circle Freeway Drive, Cincinnati, Ohio 45246. Part Number: MC085 Written and printed in the USA in the original language of English (US). Valco Cincinnati, Inc. 411 Circle Freeway Drive Cincinnati, OH 45246 TEL: (513) 874-6550 FAX: (513) 874-3612 Email: [email protected] Web: http://www.valcocincinnatiinc.com Valco Cincinnati Limited Hortonwood 32 Telford, TFI 7YN, England TEL: (+44) 1952-677911 FAX: (+44) 1952-677945 Email: [email protected] Web: http://www.valco.co.uk Valco Cincinnati GmbH Storkower Strasse 6 D-15749 Gallun, Germany TEL: (+49) 337 648 700 FAX: (+49) 337 648 7070 Email: [email protected] Melton S.L.U. Pol. Industrial Agustinos calle G, n. 34 31160 Orcoyen, Navarra, Spain TEL: (34) 948-321-580 FAX: (34) 948-326-584 Declaration of Conformity (According to EN 45014) Manufacturer: Valco Melton A division of Valco Cincinnati, Incorporated 411 Circle Freeway Drive Cincinnati, OH 45246 USA Melton S.L.U. Authorized Representatives in Europe: Valco Cincinnati, Ltd. Unit 7-8 Pol. Industrial Hortonwood 32 Agustinos Telford TF1 7YN calle G, n. 34 31160 Orcoyen declares that the product: England Navarra, Spain Product Name: VCX OT-12 Control System complies with the following Council Directives: Safety of Machinery: 2006/42/EC Low Voltage Equipment: 2006/95/EC EMC: 2004/108/EC and conforms to the following standards: EN60204-1:2006 Safety: EN13849-1 Risk: EN14121-1:2007 EMC Emissions: EN61000-6-4:2007 EN61000-4-2 EMC Immunity: EN61000-6-2:2005 EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 EN61000-4-8 EN61000-4-11 Cincinnati, Ohio USA Place and Date: CE Mark first fixed 2006 Signature: David H. Swedes, Director of Engineering & Manufacturing This Declaration of Conformity has been generated electronically and is legally binding without signature TABLE OF CONTENTS Section 1 - Introduction.................................................. 1-1 Section 2 - Safety and Use ............................................. 2-1 Read Thoroughly Before Handling Equipment ...................................................... 2-1 Symbols .................................................................................................................... 2-1 Owner Responsibilities............................................................................................ 2-3 Limitations of Use .................................................................................................... 2-4 Installation/Startup/Use Safety Information ........................................................... 2-4 Shut Down Safety Information................................................................................ 2-5 Hot Melt Specific General Safety Information ........................................................ 2-6 What to Do if Contact with Hot Adhesive Occurs .................................................................... 2-7 What to Do if Inhalation of Adhesive Fumes Occurs .............................................................. 2-7 What to Do if Adhesive-Related Fire or Explosion Occurs .................................................... 2-8 Hose Safety Information.......................................................................................... 2-9 Section 3 - Basic features............................................... 3-1 VCX Control.............................................................................................................. 3-1 Power Supply Module .............................................................................................................. 3-2 Terminal Port ........................................................................................................................................ 3-4 Control Link Port ................................................................................................................................... 3-5 Encoder Connections - Male/Output .................................................................................................... 3-6 Encoder Connections - Female/Input .................................................................................................. 3-7 Pump Connection ................................................................................................................................. 3-7 Beacon (Alarm) Connection ................................................................................................................. 3-8 Relay Feed Stop Connection ............................................................................................................... 3-9 Relay Machine Stop Connection .......................................................................................................... 3-9 Pattern Control Module (PCM) ............................................................................................... 3-10 EPC2 Connection ............................................................................................................................... 3-12 Scanner Connection (4) ..................................................................................................................... 3-12 Valve Connections (1-4) ..................................................................................................................... 3-13 Scanner Connections (1-3) ................................................................................................................ 3-14 OT-12 Touchscreen ................................................................................................ 3-15 OT-12 Terminal ........................................................................................................................ 3-16 Section 4 - Setup ............................................................. 4-1 Adding Modules ....................................................................................................... 4-1 Removing the Cover of the VCX Control ................................................................................. 4-1 Add Modules .............................................................................................................................. 4-2 Remove Modules ....................................................................................................................... 4-3 System Layout: 3-Valve, Non-Contact Boardrunner w/VCX .................................................. 4-4 Valco Cincinnati, Inc. TOC-1 Table of Contents MC083 - VCX Control Service Manual Bracket Mounting Patterns ...................................................................................... 4-5 VCX Control ............................................................................................................................... 4-5 OT-12 Panel Mount .................................................................................................................... 4-5 EPP-6 Pump ............................................................................................................................... 4-6 3:1 Balancing Regulator ........................................................................................................... 4-6 Linking Two VCX Controls ...................................................................................... 4-7 CDS Color-Code Reader.......................................................................................... 4-9 Description ................................................................................................................................. 4-9 Specifications ............................................................................................................................ 4-9 Suitability ................................................................................................................................... 4-9 CDS Connection Layout .......................................................................................................... 4-10 Operation - Startup ................................................................................................................. 4-13 White Value Calibration Procedure ....................................................................................... 4-14 Changing the Halogen Lamp ................................................................................................. 4-14 Establishing a Baseline for the CDS Sensor ......................................................................... 4-14 Code-Reading Hints ................................................................................................................ 4-16 Encoder Installation ............................................................................................... 4-17 Mechanical Installation of Encoder ....................................................................................... 4-17 Section 5 - Operation ...................................................... 5-1 Power Up Sequence................................................................................................