SIMATIC WinCC Process Visualization using Plant Intelligence March 2007 March · Brochure simatic hmi WWinCCinCC 1 WWinCC_V62_e07.inddinCC_V62_e07.indd 1 226.03.20076.03.2007 115:21:015:21:01 UUhrhr SIMATIC WinCC – More transparency for production The range of SIMATIC® HMI® operating and monitoring System houses can develop their own applications via the products includes two software families. open interfaces using WinCC as a specifi c basis for their system expansions. For applications close to machines and the process in the fi elds of mechanical and plant engineering and serial me- WinCC is a modern system with an attractive user interface chanical engineering, SIMATIC HMI offers the SIMATIC WinCC for use in the world of the offi ce and manufacture, offering fl exible engineering and visualization software. The operator mature and reliable operation and effi cient confi guration. interfaces that you can confi gure using WinCC fl exible range It is scalable for simple and complex tasks. Together with the from Micro Panels – that are designed for applications with integrated process database, WinCC represents the informa- SIMATIC S7-200 controllers – through to on-site solutions tion exchange for cross-company, vertical integration and using SIMATIC Panel PCs and local control rooms using stan- thanks to Plant Intelligence provides much more transpar- dard PCs. In this connection, the solutions in question are in ency in production. principle single-user ones. One of the particularly impressive things about SIMATIC SIMATIC WinCC® is a scalable process visualization sys- WinCC right from the start was on the one hand the high tem (SCADA) that is graduated by price and performance, level of innovation, which makes it possible to recognize with effi cient functions for controlling automated processes. coming trends at an early stage and to implement them; on With SIMATIC WinCC, “perfect process visualization“ stands the other hand, the long-term product strategy based on for complete operating and monitoring functionality under standards that guarantee your investment. Windows for all industry segments – ranging from simple As a global market leader in automation, Siemens has in- single-user systems through to distributed multi-user corporated its decades of industrial automation experience, systems with redundant servers and the structure of a coupled with leading edge technologies, to establish WinCC cross-site solution including Web clients. One of the special as the industrial standard for process visualization. WinCC features of WinCC is its total openness. It can be readily used should always be the fi rst choice whenever the optimal in combination with standard and user programs, creating operation of your plant and machinery is being considered. human-machine interfaces which precisely meet practical requirements. This brochure is based on the SIMATIC WinCC V6.2 version. 2 SIMATIC WinCC WWinCC_V62_e07.inddinCC_V62_e07.indd 2 226.03.20076.03.2007 115:21:065:21:06 UUhrhr Contents Product range ............................................... 4 SIMATIC WinCC Basic System Highlights ..................................................... 6 A global solution ........................................... 8 All SCADA functions on board ......................10 Easy and effi cient to confi gure .................... 14 Consistently scalable including the Web .......16 Open standards for simple & complete integration .................................................. 18 Integrated Process Historian as an information broker ............................. 20 More transparency for production using Plant Intelligence ............................... 21 Part of Totally Integrated Automation .......... 22 Process communications ............................. 23 Technical Data .............................................24 SIMATIC WinCC Options SIMATIC WinCC/Server ................................. 25 SIMATIC WinCC/Web Navigator .................... 26 SIMATIC WinCC/DataMonitor ....................... 28 SIMATIC WinCC/DowntimeMonitor ...............30 SIMATIC WinCC/ProcessMonitor ................... 31 SIMATIC WinCC/IndustrialDataBridge ........... 32 SIMATIC WinCC/Connectivity Pack ................33 SIMATIC WinCC/Redundancy ........................34 SIMATIC WinCC/ProAgent .............................35 SIMATIC Maintenance Station ...................... 36 SIMATIC WinCC/Audit .................................. 37 SIMATIC WinCC/ChangeControl ....................38 SIMATIC Logon ............................................ 38 SIMATIC WinCC/User Archives ...................... 39 SIMATIC WinCC/IndustrialX .......................... 40 SIMATIC WinCC/ODK ....................................41 Abbreviations .............................................. 42 Further Informations ................................... 44 Contents 3 WWinCC_V62_e07.inddinCC_V62_e07.indd 3 226.03.20076.03.2007 115:21:075:21:07 UUhrhr SIMATIC WinCC – Product range WinCC system software WinCC options You can choose between the following basic variants of Individual functional or industry-specifi c expansions are WinCC system software: available in the form of WinCC options and WinCC add-ons®. WinCC complete package (RC: license for runtime and WinCC options are products of Siemens Automation & Drives confi guration) and are supported by the technical advisory service and WinCC runtime package (RT: runtime license) the central Hotline. WinCC options are available for a wide range of sensible expansions to the basic WinCC system and There are different packages available with 128/256/1,024/ you can combine them in any way you like to meet your 8,000 and 65,536 PowerTags. Only tags that have a process requirements. This chapter gives an overview of the option connection to the controller or other data sources using a packages that are available for SIMATIC WinCC V6. WinCC communication channel are designated as Power- Tags. Up to 32 messages can be derived from one PowerTag. Scalable plant confi gurations In addition, internal tags without a process connection are WinCC/Server – is for expanding a single-user solution into available as a complementary system feature. a powerful (distributed) client/server system with up to 12 WinCC servers and 32 clients. Powerpacks allow you to move up to a version with a higher number of tags. Go ahead and start with the smallest WinCC/Central Archive Server – for setting up scalable, available package and then later expand with one of the central process data archiving with up to 120,000 archive powerpacks. tags based on Microsoft SQL Server 2005. Powerpacks also allow you to move to higher numbers of WinCC/Web Navigator – gives you the option of operating archive tags, from 512 by 1,500, 5,000 or 10,000 up to and monitoring the plant across the Internet/Intranet with 120,000 tags. the help of Microsoft‘s Internet Explorer without needing to make any changes to the WinCC project. Thin Client solutions WinCC Comprehensive Support allow you to use robust local equipment and mobile PDAs WinCC Comprehensive Support offers you one Software under Windows CE in addition to PCs. Update Service (SUS) in the form of a comprehensive sup- Plant Intelligence and IT & Business Integration port package that contains the latest updates as well as lots The crucial factors for consistent IT & Business Integration of useful information and software on WinCC. and optimizing production by means of Plant Intelligence are The overall package includes the latest updates/upgrades standard interfaces and powerful tools for display, analysis for WinCC incl. WinCC options. The WinCC user receives a and evaluation. welcome package initially and over a period of 12 months, WinCC/DataMonitor – is for displaying, analyzing, evaluat- replacements are delivered automatically. The contract is ing and distributing current process status conditions and automatically extended by a further year unless canceled historical data (measured values, messages, user up to 12 weeks prior to expiration. The automatic supply of data) from the process database. You can current updates and Service Packs for WinCC ensures that install the DataMonitor client that the latest WinCC version is always available. you need to do this on any offi ce PC you like. The Data- Packages with WinCC runtime software Monitor provides several The SIMATIC Panel PC tools for display or analysis. packages with WinCC WinCC/DowntimeMoni- support easy ordering of tor – for acquiring and all components for a Panel analyzing downtimes in PC-based HMI solution. This machine- or line-oriented package offers the follow- production facilities ing benefi ts: and deriving from this Easy to order data plant-specifi c Cost savings as compared to purchasing individual compo- parameters known as nents Key Performance Indica- tors (KPIs). Analyses of reasons Hardware perfectly matched to the SIMATIC HMI software for disturbance give you information about System-tested solution 4 Product range WWinCC_V62_e07.inddinCC_V62_e07.indd 4 226.03.20076.03.2007 115:21:085:21:08 UUhrhr the frequency and duration of machine or plant standstills. System expansions You can integrate appropriate display instruments without WinCC/IndustrialX – allows you to confi gure user-specifi c diffi culty. objects using ActiveX technology. The objects can be stan- dardized, used several times and you can change them on a WinCC/ProcessMonitor – ensures optimized production by central basis. functioning as a Management Information System as well as an online quality analysis