To start the bushing First check the bore for dirt and burrs. The bore* must be clean and free from burrs. Start the spiral steel bushing into the bore by placing the bushing at the bore opening at a slight angle near the beginning 2010 NO-REAM PRODUCTS CROSS REFERENCE CATALOG of the bushing wrap or tip. With a push-in and a clockwise twisting action, the spiral bushing will start to enter the bore. Continue pushing the bushing in with a clockwise rotation as far as comfortable. QWIKkit™ PLUSkit™ ECONOkit™ LUBRAflex® BSP™ BSA™ The bushing conforms to the bore wall Use a slotted “T” handle wrench* to grip the bushing about 1” back from the tip. Twist the “T” handle wrench in a clockwise rotation, push the bushing in until the end of the wrench contacts the bore opening. The slotted “T” handle wrench is recommended for this operation (Service tool # ST-100). Tap bushing into position With the bushing within 1/8 inch of the bore surface, finish the installation by tapping the bushing into position. Starting at the heaviest part of the bushing away from the tip. Tap around the bushing until seated. To remove the bushing Near the tip of the bushing, pry up the wrap with a flat blade screwdriver. While the screwdriver holds the wrap up, grip it with a slotted “T” handle wrench and with a clockwise twist and pulling action the bushing will come out. *Note: the steering knuckle bore has been simulated for photographic purposes. The slotted “T” handle wrench service tool is recommended for ease of installation, or a pair of narrow square-nose pliers can be used to make the repair. an EnPro Industries company an EnPro Industries company 4641 INDUSTRIAL DRIVE | MILLINGTON, MICHIGAN 48746 STEERING KNUCKLE KING PIN KITS, SPRING PINS AND BUSHINGS TEL: 888.854.6474 | FAX: 888.871.4640 | WWW.STEMCOKAISER.COM TEL: 888.854.6474 | FAX: 888.871.4640 | WW W.STEMCOKAISER.COM CONTENTS ALPHABETICAL BY MAKE Page Page KING PIN SECTION KME ..................................................... 25 MACK .................................................. 25 ALLIANCE AXLE ..................................... 1 OSHKOSH........................................... 25-26 BROCKWAY............................................ 1 PIERCE ............................................... 26 CHEVROLET........................................... 1-2 PETERBILT ......................................... 26 CLARK..................................................... 2 STERLING........................................... 27 DODGE.................................................... 2-3 SUTPHEN FIRE CHASSIS.................. 27 EAGLE..................................................... 4 THOMAS ............................................. 27 EATON .................................................... 4 WESTERN STAR ................................ 27 FORD....................................................... 4-7 WHITE ................................................. 27 FREIGHTLINER ...................................... 7 VOLVO / GMC ..................................... 27 FWD......................................................... 7 GKN ......................................................... 7 SPRING RESEARCH INSTITUTE GMC ........................................................ 7-10 IDENTIFICATION ................................ 28 GMC COACH .......................................... 10 SPRING SERVICE TOOLS..................... 28 HENDRICKSON ...................................... 10 SPECIAL PIN APPLICATIONS HINO........................................................ 10 EAGLE................................................. 28 INTERNATIONAL / NAVISTAR ............... 10-13 ISUZU ...................................................... 13 SPECIAL BUSHING APPLICATIONS KENWORTH............................................ 13 BELL HOUSING .................................. 28 KGI........................................................... 13 Rear Spring MACK ...................................................... 13-14 BLUEBIRD........................................... 29 MAN......................................................... 14 FORD................................................... 29 MCI .......................................................... 14 HENDRICKSON .................................. 29 McNELIUS MTM...................................... 14 INTERNATIONAL / NAVISTAR ........... 29 NEW FLYER............................................ 14 MACK .................................................. 29 PETERBILT ............................................. 14 RIDEWELL .............................................. 15 INTERCHANGE SECTION ROCKWELL/MERITOR ........................... 15-16 SPICER/DANA/EATON .......................... 16-18 KING PIN INTERCHANGE...................... 30-42 STERLING............................................... 18 SPRING PIN INTERCHANGE................. 43 VOLVO .................................................... 18 COMPONENT PARTS SECTION WATSON/CHALIN................................... 19 KING PIN QWIK KIT .......................... 44-49 WHITE / WESTPORT.............................. 19 KAISER PLUS KIT ............................. 50-53 WORKHORSE......................................... 19 KAISER ECONO KIT .......................... 53-56 KING PIN DIMENSIONS INTERCHANGE 19 WAREHOUSE TERMS & LOCATION .... 57 VOCATIONAL SCHOOL BUS ................. 20-21 TECHNICAL SUPPORT.......................... 57 BLUEBIRD FRONT AXLE & SPRING THOMAS SUSPENSION SCHEMATICS....INSIDE BACK COVER FORD BUSHING INSTALLATION INTERNATIONAL / NAVISTAR INSTRUCTIONS ..................................BACK COVER TRANSIT BUSES .................................... 21-22 GILLIG WARRANTY: GMC COACH STEMCO Kaiser warrants the parts contained in STEMCO Kaiser MAN products to be free from defects in material and workmanship, under MCI normal use and maintenance for a period of one year. This warranty shall be limited to replacing or allowing credit for the parts contained in NEW FLYER the STEMCO Kaiser products provided that notice of defects and proof ROCKWELL is promptly given. This warranty does not apply to damage or to MANUFACTURERS SPINDLE BORE defects in any parts contained in the STEMCO Kaiser products caused AND AXLE EYE DIMENSIONS ........... 23 by misuse, neglect, accident, incorrect installation, alteration or repair. THIS WARRANTY, AND THE MANUFACTURER’S OBLIGATION KING PIN SERVICE TOOLS................... 23 HEREUNDER IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS, KAISER PLUS BUSHING DRIVERS....... 23 IMPLIED OR STATUTORY, INCLUDING ANY WARRANTIES OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR SPRING PIN SECTION PURPOSE, AND ALL OTHER OBLIGATIONS OR LIABILITIES, INCLUDING SPECIAL OR CONSEQUENTIAL DAMAGES. Front Spring All products Made in U.S.A. ADVANCE MIXER ............................... 24 BLUEBIRD........................................... 24 WARRANTY CLAIMS: CRANE CARRIER ............................... 24 The following procedure applies under this warranty: a. All parts under warranty must be returned to the seller (authorized distributor). The FORD................................................... 24 seller returns the parts in question with a complete history along with FREIGHTLINER .................................. 24 information of the vicle from which parts were removed, prepaid, to STEMCO Kaiser, 4599 Industrial Drive, Millington, Michigan, 48746, GILLIG ................................................. 24 for SERVICE ANALYSIS. Items approved as defective under terms of INTERNATIONAL/NAVISTAR ............. 25 the warranty will be replaced. All claims will receive a SERVICE KENWORTH........................................ 25 ANALYSIS report. To order more catalogs, call and request Part #015770002 Steering Knuckle King Pin Kits Revised 5/2010 ALLIANCE AXLE, BROCKWAY, CHEVROLET Pin QWIK1 KAISER2 ECONO Lip Seal Model Axle Year OEM No. Type OEM Spec KIT NO. PLUS NO. KIT NO. Installation Tool ALLIANCE AXLE AF-6.0-2, AF-8.0-2 P6073300219KZ B 1.771 x 8.06 K80A P6073300319KZ AF-10.0-3, AF-12.0-3, P6073300019KZ B 1.771 x 9.23 K120A AF-13.0-3, AF-13.3-3 P6073300119KZ AF-14.7-3, AF-16.0-5, P6073300419KZ B 2.125 x 9.75 K160A AF-18.0-5, AF-20.0-5 P6073300519KZ BROCKWAY (See Rockwell Axles) CHEVROLET 3 /4 & 1 Ton 1960-1964 3854744 A 1.109 x 6.34 K51G 70.051.07 50.051.07 P20,P30 1964-1967 3858389 A 1.109 x 6.34 K51G 70.051.07 50.051.07 3927942 P30 5000# 1986 to date 15522020 A 1.179 x 6.35 K56G 70.056.07 50.056.07 ST70-4 15584763 C30HD - Heavy Duty Pickup 15665666 A 1.179 x 6.35 K56G 70.056.07 50.056.07 ST70-4 88911968 88911987 1 1 /2 Ton - C40,P40 5000# (F-050) 1964-1985 3858389 A 1.109 x 6.34 K51G 70.051.07 50.051.07 3927942 5000# (F-050) 1975-1990 722166 A 1.179 x 6.35 K55G 70.055.07 50.055.07 ST70-4 7000# (F-070) 1963-1984 3927943 A 1.249 x 7.87 K70G 70.070.07 50.070.07 8885857 1 1 /2 Ton & 2 Ton - C50,D50,L50 5000# (F-050) 1963-1975 3829410 A 1.109 x 6.34 K51G 70.051.07 50.051.07 M50,N50,P50,S50,T50,C5D,Q50 3927942 TYPE SINGLE LOCK FLAT 5000# (F-050) 1975-1990 722166 A 1.179 x 6.35 K55G 70.055.07 50.055.07 ST70-4 A 7000# (F-070) 1965-1975 3838390 A 1.249 x 7.87 K70G 70.070.07 50.070.07 3927943 TYPE DOUBLE LOCK FLAT 9000#(F-090) 1963-1972 2321013 E 1.434 x 8.75 K95G12 70.095.0712 50.095.0712 B 2431372 8885021 TYPE TAPERED THREADED 11000#(F-110) 1965-1970 2264897 E 1.609 x 9.75 K125G12 70.125.0712 50.125.0712 ST70-5 E 12000#(F-120) 1966-1973 2264897 E 1.609 x 9.75 K125G12 70.125.0712 50.125.0712 ST70-5 12000#(F-120D) 1975-1990 8885621 B 1.745 x 9.37