SCHOBER - HIGH CAPACITY BUILT-IN PUNCHING MODULES SCHOBER PUNCHING MODULES ARE Technical data DESIGNED FOR THE PRODUCTION OF SPECIAL PUNCHING PATTERNS AND Range of application: Cardboard PROFILES Multilayer PE, PP and PVC film Special paper Some of their typical characteristics are: Tyvec ■ Rigid, high precision main frame made of cast-iron ■ Main frame precisely aligned with centering pins Working width: ■ Sturdy high precision bearings 80 mm - 1,500 mm ■ High precision anti-backlash format gears ■ Lateral adjustment Web speed: ■ Customized drive connection available upon request 0 - 600 m/min ■ Integrated waste removal through hollow die cylinder Available cassette design: ■ Individually exchangeable punches and dies Upper cylinder Lower cylinder ■ Punching tools and dies available in various - Fix - Fix materials - Moveable - Fix ■ Suitable for installation in existing and new machines - Moveable - Moveable ■ Easy handling, operation and maintanance Tool concept: Schober GmbH Monobloc or with exchangeable Werkzeug- und Maschinenbau Industriestraße 2 punches and dies D-71735 Eberdingen Fon +49-(0) 70 42-7 90-0 Remarks: Fax +49-(0) 70 42-70 07 Special sizes available upon [email protected] www.schober-gmbh.de SCHOBER punching modules - the key to your success request SOME TYPICAL SCHOBER MODULES FOR PUNCHING PATTERNS AND PROFILES ❶ ❷ ❸ ❹ ❶ Punching module for paper wrappers ❺ ❷ Punching module for tear-off perforation ❸ Punching module for straw holes ❹ Punching and slitting module for price labels ❺ Punching module for pharmaceutical products ❻ Needle perforating module for aluminum foil ❻ ❼ Needle perforating tool ❼ Schober GmbH Werkzeug- und Maschinenbau Industriestraße 2 D-71735 Eberdingen Fon +49-(0) 70 42-7 90-0 Fax +49-(0) 70 42-70 07 [email protected] www.schober-gmbh.de SCHOBER DIE CUTTING, CREASING AND EMBOSSING MODULES FOR THE PACKAGING INDUSTRY SCHOBER DIE CUTTING, CREASING AND Technical data EMBOSSING MODULES REACH MAXIMUM Range of application: SUCCESS WHEN PRODUCING: cardboards ■ folding boxes special papers ■ coffee and tea bags films and foils ■ hanky packagings nonwovens ■ cigarette blanks Working width: SCHOBER cutting modules are ahead of their time. standard: up to 1,500 mm SCHOBER supplies you with a thoroughly proved specials: up to 2,500 mm concept. Typical characteristics of SCHOBER cutting modules are: Web speed: ■ stable main frame made out of cast-iron 0 - 700 m/min ■ high precision main frame with centering pins as well as measurement after assembly Available tool qualities: ■ sturdy high precision bearings Super CR ■ tool cylinders driven by hardened and ground format Tungsten gears in anti-backlash design Longlife ■ mechanical pressure units Tungsten carbide ■ fine adjustment in the area of 1/1000 of a mm ■ integrated vacuum and compressed air supply Remarks: ■ designed for high speed applications in individual Special sizes available upon Schober GmbH request Werkzeug- und Maschinenbau cases up to 700 m/min Industriestraße 2 ■ available with oil bath lubrication and cooling for D-71735 Eberdingen gears Fon +49-(0) 70 42-7 90-0 ■ easy handling, operation and maintenance Fax +49-(0) 70 42-70 07 [email protected] www.schober-gmbh.de SCHOBER cutting modules - the key to your success VARIOUS SCHOBER TOOLS FOR THE CONTOUR CUT OF PACKAGING MATERIALS ❶ ❷ ❸ ❹ DUE TO THE MODERN CNC-TECHNIQUE THERE IS HARDLY ANY CUTTING ❺ CONTOUR WHICH CAN NOT BE REALIZED SCHOBER cutting cylinders are used all over the world for converting a wide range of products. Some of them are: ❶ Band aids ❻ ❷ Round tea bags ❸ Top labels for coffee packs ❹ Surgical gloves ❺ Folding boxes ❻ Meat trays ❼ Schober GmbH ❼ Handle cut-out for bag Werkzeug- und Maschinenbau Industriestraße 2 D-71735 Eberdingen Fon +49-(0) 70 42-7 90-0 Fax +49-(0) 70 42-70 07 [email protected] www.schober-gmbh.de Deutsch- land 36 % SCHOBER CUTTING TOOLS FOR THE TOBACCO PACKAGING INDUSTRY CUTTING CYLINDER DESIGN ■ carrier shaft with adjustable bearer rings to Technical data regulate the cutting gap ■ cutting segments made of HQ-steel or Longlife Range of application: ■ option: monobloc cardboard ■ option: numbering of ups and register cut ■ option: glue perforation Working width: standard up to 1,500 mm ANVIL CYLINDER DESIGN Web speed: ■ surface hardened, precision ground and polished 0 - 300 m/min ■ bearer rings hardened and precision ground ■ exchangeable pins for scrap removal Available steel qualities: ■ option: segmented version HQ-steel and Longlife ■ option: special wear resistant coating Cutting contour: Available in various designs Ø LIFETIME BEFORE REGRINDING ■ HL up to 30 million revolutions Tools configurations: ■ DC up to 50 million revolutions inside and outside conical bearer depending on raw material, product design, machine rings available speed and quality criterias. Remarks: Special sizes available upon REGRINDING request Schober GmbH ■ Up to 7 times Werkzeug- und Maschinenbau ■ Industriestraße 2 new life time cycles can be created when mounting D-71735 Eberdingen new segments Fon +49-(0) 70 42-7 90-0 Fax +49-(0) 70 42-70 07 SCHOBER cutting cylinders - a must for efficient [email protected] www.schober-gmbh.de production SCHOBER HIGH PRECISION TOOLS FOR THE PRODUCTION OF ROUNDED CORNER BLANKS Deutsch- land 36 % SCHOBER CREASING AND EMBOSSING TOOLS FOR THE TOBACCO PACKAGING INDUSTRY ❶ ❶ CREASING CYLINDER DESIGN ❶ ■ carrier male shaft with male and female creasing profile ■ surface hard-chrome plated and polished ■ option: embossing of register mark ■ option: up numbering segments ■ option: segmented version ■ option: Schober premium creasing profile ❶ AVERAGE LIFETIME BEFORE REFURBISHING A revision is recommended after 100 million revolutions. EMBOSSING CYLINDER DESIGN ❷ ■ carrier male shaft with male and female embossing profile ■ surface hard-chrome plated and polished ■ option: segmented version ❷ TECHNICAL DATA ■ range of application: cardboards Schober GmbH ■ working width: standard up to 1,500 mm Werkzeug- und Maschinenbau Industriestraße 2 ■ web speed: 0 - 300 m/min D-71735 Eberdingen ■ remarks: special sizes available upon Fon +49-(0) 70 42-7 90-0 request Fax +49-(0) 70 42-70 07 [email protected] www.schober-gmbh.de REVISION PLAN FOR SCHOBER TOOLS WITH ADJUSTABLE RUNNING RINGS Technische Daten TYPE OF SERVICE only small large Anwendungsbereich: sharpening revision Revision Karton 160 – 450 gr/m2 - Verbundkarton1. Dismantling / mantling ■ ■ Arbeitsbreite: 2. Fracture check ■ ■ ■ 5003. – 1500 Grinding mm of cutting and anvil cylinder ■ ■ ■ Mechanische 4. Grinding Geschwindigkeit: and sharpening of cutting segments ■ ■ ■ 0 – 2505. Mountingm/min new bearings ■ ■ Produktionsgeschwindigkeit: 6. Mounting new stripping pins ■ ■ in Abhängigkeit7. Mounting der new Prozesse, rubber ■ ■ des Materials, der Produktabmessungen sowie der Produktform. 8. Setting of bearer rings and testing the tools ■ ■ Elektrik9. 400Changing V, 50 bearerHz, rings (cutting and anvil cylinder) ■ 3 Phasen + N + PE, 115 10. Ampère, De-coating, 80 KVA coating and grinding of anvil cylinder ■ 11. Renewing all segments ■ Druckluft 6 Bar Schober GmbH Werkzeug- und Maschinenbau Industriestraße 2 D-71735 Eberdingen Fon +49-(0) 70 42-7 90-0 Fax +49-(0) 70 42-70 07 [email protected] www.schober-gmbh.de SCHOBER - HIGH CAPACITY PAPER BOX FINISHING LINE (PBO) DON’T MISS THE CHANCE TO CHANGE YOUR Technical data PRODUCTION PROCESS. WITH THE SCHOBER PBO YOU’LL BE ABLE TO PRODUCE FOLDING Range of application: 2 BOXES EITHER OFFLINE OR INLINE WITH cardboard 160 - 450 gr/m YOUR PRINTING MACHINE multilayer Working width: Field of application 500 - 1500 mm Hingelid and Outer boxes for tobacco packaging Folding boxes for pharmaceutical and health care products Mechanical speed: Folding boxes for the food and other industries 0 - 250 m/min Ice cream boxes and packaging for frozen products Paper cups and lids, carriers for beverages, ... Production speed: The modular construction of the machine allows to combine depending on application, material, inline: product size and layout Cutting, perforating and creasing Conventional and hot-foil embossing Electric 400 V, 50 Hz, Hologram transfer 3 phases + N + PE; 115 ampere, 80 KVA Characteristics Stable base frame, unwinding station for jumbo reels Compressed air 6 bar Linkable to existing press drive via electronic line shaft (inline) Remarks: Schober GmbH Automatic register control system Special sizes available upon Werkzeug- und Maschinenbau Industriestraße 2 Lateral register request D-71735 Eberdingen Fully automatic stacking unit Fon +49-(0) 70 42-7 90-0 Safety equipment according to CE norms Fax +49-(0) 70 42-70 07 quick make ready due to proven design [email protected] www.schober-gmbh.de Easy to operate and nearly maintenance-free RELIABLE - PERFECT - AUTOSTACK REACH MAXIMUM SUCCESS WITH Technical data THE SCHOBER - AUTOSTACK WHEN Range of application: cardboard, COUNTING, STACKING AND SEPARATING paper, foils, nonwovens, … DIE CUT BLANKS Working width: 260 mm - 1.450 mm Stacking speed: 10 cycles per min at a pile height of 100 mm Don‘t miss the opportunity to add the Schober AutoStack to Drive link to the press: by electronic your web converting machine or flatbed press. means via a reference speed signal Its proven design guarantees trouble free production, even which will be taken from a drive shaft under rough production conditions - night and day. journal of the press. As a matter course the advanced and unique quick change Electronic components, wiring, technology