Pre-feasibility report as per MoEF &CC Guidelines for obtaining prior Environmental Clearance in terms of the provisions of EIA Notification,2006 For Proposed Expansion Project of Molasses Based Distillery from 40.0 KLD to 100.0 KLD (AA/ENA/RS) & Power : 1.0 MW to 3.5 MW At Village: Firozpur Hafiz Tehsil: Mohammedpur Deomal District : Bijnor State: Uttar Pradesh By: M/s Mohit Petrochemicals Private Limited 1 Pre-Feasibility Report as per Ministry of Environment and Forests: 1. Vision, Mission & Goals The vision and mission of the company are as follows: Vision, Mission & Goals To be the leader in the Production of Extra Neutral alcohol, Specially grade alcohols and its allied products in Vision the state of U.P. The expansion of distillery is highly needed to produce more Ethanol to blend with petrol for saving of fossil fuel along with reduction in emission of green houses gasses and foreign currency in import of crude oil. It also helps to Mission increase the revenue of this agriculture industry/state/nation and fulfill the social responsibility of the rural neighbors Goal To complete the present project on time 2.0 THE ALCOHOL INDUSTRY Ethyl Alcohol, Alcohol, Spirit, Denatured Spirit, there are myriad descriptions for this agriculture-based product. A globally traded commodity, Ethanol fires combustible engines in Brazil, slakes the thirst of many in Europe and finds its way in pharmaceutical and chemical industries, across the world. Ethanol is made by two routes: either by synthetic one from petroleum substances or by fermentation from sugar-bearing or starchy substrates using yeast. 2.1 Market Potential: Uses of Alcohol Alcohol finds its use in diverse applications ranging from potable liquor to life- saving drugs to paints & perfumery to renewable source of energy. Industrial Alcohol / Solvents Ethyl Alcohol is an important feedstock for the manufacture of various chemicals. These chemicals are primarily the basic carbon 2 based products like Acetic Acid, Butanol, Butadine, Acetic Anhydride, PVC, etc. Ethylenes, Ethylene oxide are also produced from a petrochemical route; however this requires plants of huge scales and thus requires substantially high investments. The drug industry also uses alcohol as a raw material for production of Insulin, Antibiotics, tonics and several other essential bulk drugs & formulations. The following table shows the projected demand for Alcohol for production of chemical in India: 2.2 Alcohol-based chemical industry 2.2.1: Overview The alcohol-based chemical industry began in India in the early 1950s mainly with ethyl alcohol as feedstock in the absence of sufficient petroleum feed stocks. Ethyl alcohol is produced from molasses, which is a byproduct in sugar production. Molasses is a severe pollution hazard, which resulted in the evolution of downstream alcohol-based chemical units. The alcohol-based chemical industry saw rapid growth as the products were not only import substitutes but also available at economical and competitive prices in the country. 2.2.2: Growth and present status of the industry The size of the alcohol-based chemical industry is estimated to be in the region of Rs 50 bn. Through licensing and price controls on feedstock, Central and State governments encouraged the alcohol-based chemicals industry. In June 1993, the Union government decontrolled molasses/alcohol to encourage this industry. Presently, there are over 200 alcohol-based products manufactured in India, the 3 single largest alcohol-based chemical being acetic acid. Acetic acid itself is the raw material for the manufacture of several other alcohol-chemicals like ethyl acetate (EA), butyl acetate (BA) acetic anhydride, etc. Ethyl alcohol is also used to produce acetaldehyde and ethylene. 2.2.3: Major end use of alcohol-based chemical industries The following are the major end uses of alcohol- based chemical industries in the country: Synthetic fibres and synthetic yarn Drugs and pharmaceuticals Agrochemicals Personal care products Dyestuffs, pigments, flavours and fragrances Textile processing Toiletries and perfumeries Paints and surface coatings Electroplating Synthetic adhesives Plastics and polymers Solvents for inks and lacquer finishes Food preservatives Oilfield chemicals Leather chemicals 4 3.0 Project summary: M/s Mohit Petrochemicals Private Limited is proposing Expansion of Distillery Plant from 40 KLPD to 100 KLPD and Power from 1.0 MW to 3.5 MW.at Village : Firozpur Hafiz, Block & Tehsil: Mohammedpur Deomal , District : Bijnor, Uttar Pradesh. As per EIA Notification dated 14th Sep., 2006 and as amended from time to time; the project falls in Category ‘A’, Project or Activity - 5(g). PROJECT HIGHLIGHTS Sr No. ITEM DETAILS 1. Name of the Project M/s Mohit Petrochemicals Private Limited 2. Location of the Project Village: Firozpur Hafiz Tehsil: Mohammedpur Deomal District : Bijnor State: Uttar Pradesh 3. Total Project Area 22 Acre Existing 4. Proposed Capacity Expansion from 40 KLPD to 100 KLPD of Distillery Rectified Spirit / Extra Neutral alcohol / Absolute Alcohol 4.1 Number of working days 350 days/ annum 5. Proposed capacity of Expansion from 1.0 MW to 3.5 MW Power Generation Co- Generation. 6. Total Project Cost 4750.00 Lakhs 7. Category of Project Category “A “ and Schedule - 5 (g) 8. Raw Material Molasses 9. Quantity of Molasses For Existing 40 KLD For Proposed 100 KLD capacity capacity 130 KLD 320 KLD (@ 4.5 MT/ KL of product) 10. Steam Requirement 28.00 TPH 11. Water Requirement Industrial - 800 KL/ Day (@ 8.0 KL/ KL of Product) Domestic – 10 KLPD Total Water Requirement - 810 KLPD 12. Waste Water Generation Spent wash : 700 KLPD (@ 7.0 KL/ KL of Product) Other Effluent (Evaporator Condensate, Spent Leese, Blow downs and Floor washing ) =904 KLPD Domestic – 8 KLPD 13. Waste Water Treatment Existing Treatment Proposed Treatment for existing 40 KLD strategy for proposed 100 capacity KLD capacity 5 Biomethanation + For Spent Wash Reverse Osmosis MEE + Incineration followed by (Slop fired Boiler) Bio Composting. For Other effluent (Condensate, Leese , Floor washing , Blow downs) Secondary Treatment Plant shall be installed to achieve the ZERO DISCHARGE. 15. Evaporation Plant Capacity 1000 m3/day proposed 16. Incineration Boiler 01 No Slop fired Boiler Capacity 30 TPH. Note: The existing Boiler of capacity 08 TPH will be dismantled after installation of new 30 TPH incineration boiler 17. Waste Water Discharge Zero Liquid Discharge Based Unit 18. Fuel Quality & Quantity For Existing 40 KLD For Proposed 100 KLD capacity capacity Bagasse/ wood chips Bagasse = 220 TPD 100 TPD + Slop =200 m3/day 19. Air Pollution Control Device ESP 20. Nos. of Stack 1 No of Stack is proposed with 55 Meters Height. 21. Solid Waste Generation Total Ash Generated : 40.0 TPD Ash from Boiler Fermenter sludge: 15.0 TPD Use– Use– Total Ash & sludge shall be used as manure. 22. Power Generation Power generation from 1.0 MW to 3.5 MW 23. Power requirement 2.5 MW 24. Green belt development 33 % of total Proposed Project Area (7.26 Acre) 25. Cost towards Rs. 2900.00 Lakhs Environmental protection measures ( Capital cost) 26. Recurring cost towards Rs – 100.00 Lakhs Environmental control measures. 27. Corporate Social 2% of total annual Profit as per the CSR act Responsibility (By Ministry of corporate affairs) Notification GSR 129 (E). 6 4.0 PRE-FEASIBILITY REPORT AS PER MOEF&CC Contents Details M/s Mohit Petrochemicals Private Limited Village: Firozpur Hafiz Tehsil: Mohammedpur Deomal District : Bijnor State: Uttar Pradesh Location Co-ordinates: Latitude : 29°23’55.05’’N Longitude: 78° 12.35.44’’E Elevation : 796 ft 1. Executive Summary Total project cost :- Rs 4750.00 Lakhs M/s Mohit Petrochemicals Private Limited is proposing Expansion of Distillery Plant is from 40 KLPD to 100 KLPD and power from 1.0 MW to 3.5 MW.at Village : Firozpur Hafiz, Block & Tehsil: Mohammedpur Deomal , District : Bijnor, Uttar Pradesh. As per EIA Notification dated 14th Sep., 2006 and as amended from time to time; the project falls in Category ‘A’, Project or Activity - 5(g). The proposed Expansion of Distillery Plant is from 40 KLPD to 100 KLPD and power from 1.0 MW to 3.5 MW. It is Green field project. Ethyl alcohol is agriculture based product which is recognized globally by different name like Rectified Spirit, Denatured Spirit, Extra Neutral Alcohol, Absolute Alcohol etc. with multiple uses, like chemical industries, pharmaceutical Solvents, potable purposes and as other alternative source of energy world wise. Alcohol can be produced either synthetically from petroleum 2. Introduction of the substances or by fermentation from Sugar or starchy project Background substrates using yeast. information Industrial Use Of Alcohol Important feed stock for manufacture of various Carbon Based chemicals like Acetic Acid, Butanol, Butadine, PVC etc. Alcohol is also used in essential drugs and formulations. FUEL ETHANOL- Alcohol has a great future in the energy sector. August 13, 2002 was a historic day for the Indian Ethanol programme as on this day the Government of India finally announced that from January 1, 2003 blending of 5% of Ethanol were be made mandatory in Nine States and Four 7 Contents Details Union Territories of India i.e. 70% of Gasoline consumed in India has to doped with 5% of Ethanol. To ensure that 350 million Litres of Ethanol of right quality will have to be made available in adequate quantities to various oil depot throughout the Country. In future when India has to reduce the dependence on petroleum imports due to very high world market prices the doping of gasoline by ethanol may go as high as 10% to 20%. In that case the requirement of ethanol will be still higher as shown below- The present supply and future projection in terms of ethanol use in India - Ethanol Required per 450 Million Annum @ 5% blending Litres Ethanol Required per 900 Million Annum @ 10% blending Litres Average production of 1600 Million Alcohol per Annum Litres The projection of fuel ethanol required with the @5% blending is about 31% of total alcohol production in India.